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The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse
width modulated AC motor drive which generates an adjustable voltage/frequency three
phase output for complete speed control of most conventional squirrel cage induction
motors.  Automatic stall prevention and voltage boost prevents nuisance tripping during load
or line side transient conditions.  The drive will not induce any voltage line notching distortion
back to the utility line and maintains a displacement power factor of not less than 0.98
throughout its speed range.

When properly installed, operated and maintained, the drive will provide a lifetime of
service.  It is mandatory that the person who operates, inspects, or maintains this
equipment thoroughly read and understand this manual before proceeding.

This manual primarily describes the GPD 515/G5, but contains basic information for the
operator control station as well.  This manual is equally applicable to drives labelled 
GPD 515 or G5.

The drive is thoroughly tested at the factory.  After unpacking, verify the part numbers
with the purchase order (invoice).  Any damages or shortages evident when the equipment
is received must be reported immediately to the commercial carrier who transported the
equipment.  Assistance, if required, is available from your sales representative.

If the drive will be stored after receiving, keep it in its original packaging and store
according to storage temperature specifications in Appendix 2.

Location of the drive is important to achieve proper performance and normal operating life.
The unit should be installed in an area where it will be protected from:

•   Direct sunlight, rain or moisture.
•   Corrosive gases or liquids.
•   Vibration, airborne dust or metallic particles.

When preparing to mount the drive, lift it by its base, 

n e v e r

by the front cover.  For

effective cooling as well as proper maintenance, the drive must be installed on a flat, non-
flammable vertical surface (wall or panel) using four mounting screws.  There MUST be a
MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink
fins.  A minimum 1.2 in. clearance is required on each side on the drive. 

A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough
clear-ance for opening the door of the cabinet; this will ensure sufficient air space for

cooling. Make sure air entering the drive is below 113°F  (45°C) (for protected chassis
drives), or below 104°F  (40°C) (for NEMA 1 drives), by adding a fan or other cooling
device, if needed.  See environmental specifications in Appendix 2.

1-1

Section 1.   RECEIVING AND INSTALLATION

1 . 1       G E N E R A L

1.2      RECEIVING

1 . 3       P H Y S I C A L INSTALLATION

Содержание GPD515C

Страница 1: ...GPD 515 G5 Drive Technical Manual Models GPD515C and CIMR G5M Document Number TM 4515...

Страница 2: ...who transported the equipment Assistance if required is available from your sales representative If the drive will be stored after receiving keep it in its original packaging and store according to st...

Страница 3: ...et 50 meters and motor wiring should be run in a separate conduit from other power wiring If lead length must exceed this distance reduce carrier frequency see paragraph 5 8 and consult factory for pr...

Страница 4: ...8 3 30 T2 V T3 W M6 8 8 20181F A080 L1 R L2 S L3 T 1 2 3 T1 U M8 3 30 20221F A096 T2 V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 20300F A130 L1 R L2 S L3 T T1 U T2 V T3 W M10 4 0 100 3 M8 4 22 l1 r l2 s...

Страница 5: ...V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 40451F B096 L1 R L2 S L3 T 1 2 3 T1 U M8 1 50 T2 V T3 W M8 6 14 l1 r l2 s M4 20 10 0 5 5 5 40551F B128 L1 R L2 S L3 T T1 U T2 V T3 W M10 4 0 100 3 M8 4 22 l1...

Страница 6: ...1 R L2 S L3 T 1 T1 U T2 V T3 W M8 4 1 0 22 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50451F C062 L1 R L2 S L3 T 1 T1 U T2 V T3 W M8 3 1 0 30 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50551F C077 L1 R L2 S L3 T...

Страница 7: ...Three phase AC output to motor T2 V 0V to max input voltage level T3 W B1 B2 DB Resistor terminals B1 B2 1 DC Reactor terminals 1 2 2 DC Bus terminals 1 3 DB Unit terminals 3 l1 r Power for heat sink...

Страница 8: ...2 l1 r Power for heat sink fan l2 s l1 to l2 600 VAC DB Units terminals 1 C041 to C200 only DC Bus terminals 1 DC Reactor terminals 1 2 DC Bus terminals 1 Ground terminal 100 ohms or less SECTION C 60...

Страница 9: ...1 B2 DCL Option 1 2 _ L1 R L2 S L3 T Power Supply Control Circuit Cooling Fan RCC U T1 V T2 W T3 DCL Option 3 _ L1 R L2 S L3 T Power Supply Control Circuit Internal Cooling Fan RCC U T1 V T2 W T3 3 Co...

Страница 10: ...ooling Fan B008 to B034 only RCC U T1 V T2 W T3 B1 B2 DCL Option _ L1 R L2 S L3 T Power Supply Control Circuit Internal Cooling Fan RCC U T1 V T2 W T3 3 Cooling Fan _ L1 R L2 S L3 T Power Supply Contr...

Страница 11: ...CC U T1 V T2 W T3 Cooling Fan 1 CIMR G5M51P51F to 50151F GPD515C C003 to C022 CIMR G5M50181F to 50221F GPD515C C027 to C032 CIMR G5M50301F to 51600F GPD515C C041 to C200 When using DC input as main ci...

Страница 12: ...GROUND LEADS When connecting a motor to the drive s output terminals include a separate ground wire Attach ground wire solidly to motor frame and to drive s ground terminal When using armored or shiel...

Страница 13: ...cable in a manner that allows it to act as an unbroken shield from the drive panel to the motor casing 5 RF noise filter different from RFI filter part no 05P00325 0023 is a delta wye capacitor networ...

Страница 14: ...possible For more detailed explanation refer to document EZZ006543 Installation Guidelines For EMC Directive using Yaskawa AC Drive Products Table 1 2 1 and Figure 1 2A show the line filter list for...

Страница 15: ...20m Cable Length max 40cm L2 PE L1 L3 LINE LOAD FILTER GPD 515 G5 T2 PE T1 T3 L1 L3 PE L2 Ground Bonds remove any paint Ground Bonds remove any paint Metal Plate IM 3 Figure 1 2A Installation of Line...

Страница 16: ...ST be connected at the drive end ONLY terminal 12 The other end should be dressed neatly and left unconnected floating See Figure 1 2B Signal leads and feedback leads PG must be separated from control...

Страница 17: ...1 16...

Страница 18: ...Jog Reference Run at preset jog frequency when closed 8 External baseblock Drive output stops when closed 9 10 Multi function contact output N O Contact capacity One of 18 functions are available by...

Страница 19: ...displays a blinking EF alarm code and the motor if rotating is decelerated by the drive to a stop This stop condition is not stored by the drive on Digital Operator red LED at STOP key does not light...

Страница 20: ...1 19...

Страница 21: ...ers L 1 0 1 L 1 0 2 meets standards set by UL and cUL for motor thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlo...

Страница 22: ...ACITY 50mA AT 48Vdc MAX AC MOTOR T2 T1 T3 G T1 T2 T3 GPD515C B041 thru B096 FACTORY SET FOR 460V EARTH GROUND SEE NOTE 5 1OL SEE NOTE 2 L1 L2 L3 BASIC INTERCONNECT DIAGRAM FOR 2 WIRE CONTROL R S T r E...

Страница 23: ...ction If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the drive as shown It should be the manual reset type to prevent automatic r...

Страница 24: ...TOR T2 T1 T3 G T1 T2 T3 GPD515C B041 thru B096 FACTORY SET FOR 460V EARTH GROUND SEE NOTE 5 L1 L2 L3 BASIC INTERCONNECT DIAGRAM FOR 3 WIRE CONTROL R S T E U V W 2PB STOP TERMINALS 1 8 IF INPUT FROM RE...

Страница 25: ...NAPAR LAKESHORE FUNCTION TERMINAL MODEL H 20 2 HS 35 NORTHSTAR TA1 755A Pin SL 56 Table 1 5 Encoder PG Connection 1 For PG EPC Model 755A Orange and Blue wires are not used 2 For PG Dynapar H 20 pins...

Страница 26: ...e Z 1 2 3 4 5 6 7 E Factory Connection to control terminal 12 Shield P P P Line Receiver 120 120 120 Pulse Optical Isolation Monitor Ouptut RS422 Compatible 300kHz ouptut max Customer supplied Refer t...

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