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13 Troubleshooting

YASKAWA

TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide

73

Code

Name

Causes

Possible Solutions

oPE24

Light-load Accel 2 Fault (oL6)

The following commands are set in

H1-xx [MFDI

Function Select]

simultaneously:

Setting value 30 [Light-load Accel 1 Enabled]

and

setting value 36 [Light-load Accel 1

Enabled]

Remove the function settings that are not in use.

oPE25

Parameter Setting Error

The crane sequence parameter (frequency) setting
error for motor 2 and motor 3.

Set the parameters correctly.

Auto-Tuning Errors

This table gives information about errors detected during Auto-Tuning. If the drive detects an Auto-Tuning error,
the keypad will show the error and the motor will coast to stop. The drive will not send notification signals for
faults and alarms when Auto-Tuning errors occur.

Two types of Auto-Tuning errors are:

Endx

and

Erx

.

Endx

identifies that Auto-Tuning has successfully completed

with calculation errors. Find and repair the cause of the error and do Auto-Tuning again, or set the motor
parameters manually. You can use the drive in the application if you cannot find the cause of the

Endx

error.

Erx

identifies that Auto-Tuning was not successful. Find and repair the cause of the error and do Auto-Tuning

again.

Code

Name

Causes

Possible Solutions

End1

Excessive Rated Voltage Setting

The torque reference was more than 20% during
Auto-Tuning or the no-load current that was
measured after Auto-Tuning is more than 80%.

Make sure that the input motor nameplate data is correct.

Do Auto-Tuning again and correctly set the motor nameplate
data.

If you can uncouple the motor and load, remove the motor
from the machine and do Rotational Auto-Tuning again.

If you cannot uncouple the motor and load, use the results
from Auto-Tuning.

End2

Iron Core Saturation Coefficient

The motor nameplate data entered during Auto-
Tuning is incorrect.

Make sure that the input motor nameplate data is correct.

Do Auto-Tuning again and correctly set the motor nameplate
data.

End3

Rated Current Setting Alarm

The rated current value is incorrect.

Do Auto-Tuning again and set the correct rated current shown on
the motor nameplate.

End4

Adjusted Slip Calculation Error

The Auto-Tuning results were not in the applicable
parameter setting range.

Make sure the input motor nameplate data is correct.

Do Rotational Auto-Tuning again and correctly set the motor
nameplate data.

If you cannot uncouple the motor and load, do Stationary
Auto-Tuning 2.

End5

Resistance Tuning Error

The Auto-Tuning results of the Line-to-Line
Resistance were not in the applicable range.

Make sure that the input motor nameplate data is correct.

Examine and repair damaged motor wiring.

End6

Leakage Inductance Alarm

The Auto-Tuning results were not in the applicable
parameter setting range.

Make sure that the input motor nameplate data is correct, and do
Auto-Tuning again.

End7

No-Load Current Alarm

The Auto-Tuning results of the motor no-load
current value were not in the applicable range.

Examine and repair damaged motor wiring.

Er-01

Motor Data Error

The motor nameplate data entered during Auto-
Tuning is incorrect.

Make sure that the motor nameplate data is correct.

Do Auto-Tuning again and correctly set the motor nameplate
data.

Er-02

Drive in an Alarm State

The motor nameplate data entered during Auto-
Tuning is incorrect.

Make sure that the motor nameplate data entered in Auto-
Tuning is correct.

Do Auto-Tuning again and correctly set the motor nameplate
data.

Er-03

STOP Button was Pressed

During Auto-Tuning,

was pushed.

Auto-Tuning did not complete correctly. Do Auto-Tuning again.

Er-04

Line-to-Line Resistance Error

The Auto-Tuning results were not in the applicable
parameter setting range.

Examine and repair motor wiring.

Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

Er-05

No-Load Current Error

The Auto-Tuning results were not in the applicable
parameter setting range.

Examine and repair motor wiring.

Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

Er-08

Rated Slip Error

The motor nameplate data entered during Auto-
Tuning is incorrect.

Make sure that the input motor nameplate data is correct.

Do Auto-Tuning again and correctly set the motor nameplate
data.

Er-09

Acceleration Error

The motor did not accelerate for the specified
acceleration time.

1.

Increase the value set in

C1-01 [Acceleration Time 1]

.

2.

Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

Er-10

Motor Direction Error

There is defective drive and motor wiring.

Examine and repair motor wiring.

Er-11

Motor Speed Error

The torque reference during acceleration is too high
(100%).

Increase the value set in

C1-01 [Acceleration Time 1]

.

Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

EN

Содержание CR700

Страница 1: ...YASKAWA AC Drive CR700 For Cranes Quick Start Guide Type CIPR CR70Cxxxxxxxx Models 200 V Class Three Phase Input 0 4 to 110 kW 400 V Class Three Phase Input 0 4 to 315 kW...

Страница 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide...

Страница 3: ...g 16 Using the Hanging Brackets to Move the Drive 18 Removing Reattaching Covers 19 Removing Reattaching the Cover Using Procedure A 19 Removing Reattaching the Cover Using Procedure B 20 9 Electrical...

Страница 4: ...Method Selection 55 Auto Tuning 56 Drive Parameters 57 13 Troubleshooting 59 Fault 59 Minor Faults Alarms 67 Parameter Setting Errors 71 Auto Tuning Errors 73 Backup Function Operating Mode Display an...

Страница 5: ...stor oH Fault Select 121 17 China RoHS Compliance 121 Information on Hazardous Substances in This Product 121 18 RoHS 122 122 19 Safe Disable Input 122 Safe Disable Specifications 123 Precautions 123...

Страница 6: ...cifications that are described in the manual Yaskawa does not offer other warranties either explicit or implied Injuries property damage and lost business opportunities caused by improper storage or h...

Страница 7: ...it can cause serious injury or death WARNING Electrical Shock Hazard Do not cause a short circuit on the drive output circuit A short circuit on the output can cause serious injury or death WARNING E...

Страница 8: ...mmercial use electrical device that controls the speed and rotation direction of a motor Do not use the drive for any other purpose 1 Carefully read the technical manual 2 Read all safety precautions...

Страница 9: ...correct Contact your supplier or Yaskawa sales office if you received an incorrect drive model or if the drive does not operate correctly 4 When you operate more than one drive check all drives and mo...

Страница 10: ...ection for the environmental conditions shown 9 Design revision order 10 Control circuit terminal board G 10 digital input screw clamp terminal board type 11 Option connector CN5 A A No option D AI A3...

Страница 11: ...equency Have high ambient temperature Install drives side by side Table 4 2 Rated Output Current Three Phase AC 200 V Symbol Maximum Applicable Motor Output kW Rated Output Current A 003 0 55 3 2 005...

Страница 12: ...rive CR700 Quick Start Guide Symbol Maximum Applicable Motor Output kW Rated Output Current A 091 45 91 112 55 112 150 75 150 180 90 180 216 110 216 260 132 260 304 160 304 371 200 371 414 220 414 453...

Страница 13: ...erence command REMOTE Operated from the control circuit terminal or serial transmission Use the frequency reference source entered in b1 01 and the Run command source selected in b1 02 F LO RE Selecti...

Страница 14: ...5 Component Names and Functions 14 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide Keypad Mode and Menu Displays Figure 5 2 Keypad Functions and Display Levels...

Страница 15: ...ault Log Shows modified parameters and fault history Auto Tuning Auto Tunes the drive Initial Setup Screen Changes initial settings Diagnostic Tools Sets data logs and backlight 6 LED Status Ring The...

Страница 16: ...Coast to Stop with Timer and the Run command is disabled then enabled during the Run wait time OFF The motor is stopped 1 Refer to Figure 6 1 for the difference between flashing and flashing quickly F...

Страница 17: ...B At least 30 mm 1 2 in on both sides C At least 120 mm 4 7 in above and below D Airflow direction Figure 8 2 Drive Installation Space Single Unit Mounting Multiple Drives Side by Side Drive models 20...

Страница 18: ...hen you replace the drive Do not let the drive stay vertically or horizontally suspended or move the drive over a long distance while it is suspended Before you install the drive make sure that you re...

Страница 19: ...e servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indi...

Страница 20: ...moving Reattaching the Cover Using Procedure B DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment a...

Страница 21: ...cover B Unhook the tabs found on the sides of the front cover Figure 8 11 Pull Forward to Remove the Front Cover 4 Remove the front cover from the drive Figure 8 12 Remove the Front Cover Reattach th...

Страница 22: ...r CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury Figure 8 15 Loosen the Terminal Cover...

Страница 23: ...cause serious injury or death WARNING Electrical Shock Hazard Use the terminals for the drive only for their intended purpose Refer to the technical manual for more information about the I O terminals...

Страница 24: ...9 Electrical Installation 24 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide Figure 9 1 Standard Drive Connection Diagram...

Страница 25: ...rminals SP SN If you close the circuits between terminals SC SP and terminals SC SN at the same time it will cause damage to the drive Sinking Mode Internal power supply Install the jumper to close th...

Страница 26: ...slotted driver or a hex tool will be necessary to wire the screw clamp terminal Use applicable tools as specified by the recommended conditions in the product manual If you use power tools to tighten...

Страница 27: ...6 Hex socket cap WAF 5 mm Bit SF BIT HEX 5 50 PHOENIX CONTACT 5 9 N m 44 3 79 9 lbf in 2 3 Minus Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT 3 3 5 N m 26 6 31 0 lbf in 2 3 M8 Hex socket cap WAF 6 mm Bit...

Страница 28: ...9 8 Clip the Cutaway Section of the Wiring Cover Note Different drive models have different wiring cover shapes Only clip the section of the wiring cover that applies to the wired terminal If you cli...

Страница 29: ...sen the terminal block screws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Procedure Remove the terminal cover before wi...

Страница 30: ...pieces of the cutaway section tightly hold the cutaway section Pieces of the cutaway section can fly out and cause injury Make sure that the clipped section does not cause damage to the wires Althoug...

Страница 31: ...s and local safety regulations The IEC EN 61800 5 1 2007 standard specifies that you must wire the power supply to automatically de energize when the protective ground wire disconnects You can also co...

Страница 32: ...r items to these terminals Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals 1 2 3 B1 and B2 Contact Yaskawa or your nea...

Страница 33: ...5 5 10 M4 Slotted 1 5 1 7 13 5 15 3 5 2 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 8 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 3 5 2 14 2 14 10 M4 Slotted 1 5 1 7...

Страница 34: ...M4 Slotted 1 5 1 7 13 5 15 8 8 22 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2075 R L1 S L2 T L3 50 2 50 22 50 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 30 2 30 14 30 20 M6 Hex socket...

Страница 35: ...Hex socket cap WAF 6 mm 8 9 71 80 22 22 60 M8 Hex bolt slotted 9 0 11 79 7 97 4 2215 R L1 S L2 T L3 60 2P 22 100 2P 80 100 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 50 2P 22 100 2P 80 100 2P M...

Страница 36: ...e for one terminal 5 A junction terminal is necessary to connect a braking unit CDBR series to terminals and 3 Three Phase 400 V Class Model Terminal Recomm Gauge mm2 Applicable Gauge IP20 Applicable...

Страница 37: ...5 10 M4 Slotted 1 5 1 7 13 5 15 3 5 2 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5...

Страница 38: ...9 B1 B2 5 5 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 8 5 5 14 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4039 R L1 S L2 T L3 14 2 14 3 5 14 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 14 2 14 5 5 1...

Страница 39: ...x bolt 5 4 6 0 47 8 53 1 4112 R L1 S L2 T L3 60 50 100 80 100 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 60 50 125 80 125 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 4 30 22 50 5...

Страница 40: ...locking nut 20 177 30 30 200 M10 Hex bolt slotted 18 23 159 204 4304 R L1 S L2 T L3 125 2P 60 125 2P 125 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 125 2P 60 125 2P 125 2P M12 Hex self locking...

Страница 41: ...M12 Hex self locking nut 35 310 1 125 4P 80 150 4P 150 4P M12 Hex self locking nut 35 310 3 100 4P 30 125 4P 100 125 4P M12 Hex self locking nut 35 310 60 60 150 M12 Hex bolt slotted 32 40 283 354 1...

Страница 42: ...cuits operate correctly If you use a drive that has incorrect control circuit wiring or operation it can cause death or serious injury WARNING Sudden Movement Hazard Check the I O signals and the exte...

Страница 43: ...he drive SC Multi function input selection common SP Multi function input power supply 24 Vdc Safe Disable Input H1 Safe Disable input 1 Remove the jumper between terminals H1 HC and H2 HC when using...

Страница 44: ...8 V max B Flywheel diode C Coil D 50 mA or less Figure 9 17 Connecting a Flywheel Diode Table 9 6 Control Circuit Monitor Output Terminals Mode Terminals Name Default Function Signal Level Monitor out...

Страница 45: ...8 Control Circuit Terminal Arrangement The tightening torque for terminals is displayed on the reverse side of the front cover Figure 9 19 Tightening Torque Display the Reverse Side of the Front Cover...

Страница 46: ...l lines or equipment Insulate the wire shields with electrical tape or shrink tubing If you do not insulate the wire shields it can cause a short circuit and damage the drive Note Isolate control circ...

Страница 47: ...oles Figure 9 24 Remove the LED Status Ring Board 2 Refer to the figure and wire the control circuit WARNING Fire Hazard Tighten all terminal screws to the correct tightening torque Connections that a...

Страница 48: ...ht can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious injury from fire Refer to Figure 9 26 for information to prepare terminal ends of the shi...

Страница 49: ...function digital input terminals S1 to S10 Multi function digital output terminals M1 to M6 Multi function photocoupler output terminals P1 C1 P2 C2 Multi function analog input terminals A1 to A3 PTC...

Страница 50: ...pedance 20 k 1 10 V to 10 V 100 to 100 input impedance 20 k Current input I Default 2 4 mA to 20 mA 100 input impedance 250 3 0 mA to 20 mA 100 input impedance 250 A3 Voltage input S4 AI Default H3 05...

Страница 51: ...he RS 485 interface Figure 9 31 Location of DIP Switch S2 Table 9 12 MEMOBUS Modbus Communications Termination Resistor Setting DIP Switch S2 Description ON The built in termination resistor is switch...

Страница 52: ...e application 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If Home is not shown above the push Back 2 Push...

Страница 53: ...he steps in this procedure to not show the initial start up screen when the drive is energized 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the uppe...

Страница 54: ...heck the I O signals and the external sequences for the drive before you set the Application Preset function When you set the Application Preset function A1 06 0 it changes the I O terminal functions...

Страница 55: ...tection Sel 1 Enabled 1 Enabled 1 Enabled L8 07 Output Phase Loss Protection Sel 1 Enabled 1 Enabled 1 Enabled L8 38 Carrier Frequency Reduction 1 Enabled below 6 Hz 1 Enabled below 6 Hz 1 Enabled bel...

Страница 56: ...When you can decouple the motor and load and the motor can rotate freely while Auto Tuning When operating motors that have fixed output characteristics When it is necessary to use motors that have hig...

Страница 57: ...Time 1 Sets the length of time to accelerate from zero to maximum output frequency C1 02 0201 RUN Deceleration Time 1 Sets the length of time to decelerate from maximum output frequency to zero C2 01...

Страница 58: ...Limit at 0 1 10 to 10V Bipolar Reference H3 06 0414 Terminal A3 Function Selection Sets the function for MFAI terminal A3 H3 07 0415 RUN Terminal A3 Gain Setting Sets the gain of the analog signal inp...

Страница 59: ...on during Decel Sets the method that the drive will use to prevent overvoltage faults when it decelerates 0 Disable 1 General Purpose 2 Intelligent Ignore Accel Ramp 3 General Purpose w DB resistor 4...

Страница 60: ...Tuning again CoF Current Offset Fault Drive starts operation while the induced voltage remains in the motor during coasting to a stop or after rapid deceleration Specify a sequence in which operation...

Страница 61: ...t Terminal S10 MFDI terminal S10 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI...

Страница 62: ...requency Adjust E1 xx V f Pattern Parameters settings For motor 2 adjust E3 xx V f Pattern for Motor 2 settings For motor 3 adjust E7 xx V f Pattern for Motor settings Torque compensation gain is too...

Страница 63: ...onnect the option card to the correct connector oFC03 to oFC11 Option Card Error Occurred at Option Port CN5 C A fault occurred in the option card 1 De energize the drive 2 Make sure that the option c...

Страница 64: ...load do not match Examine the motor characteristics and set L1 01 Motor Overload oL1 Protection correctly Connect a thermal overload relay to the motor The electronic thermal protector is operating at...

Страница 65: ...operating thyristor converters may apply surge voltages and cause the input voltage to rise abnormally The drive output cable or motor is shorted to ground the current short to ground is charging the...

Страница 66: ...easure the motor insulation resistance and replace the motor if there is electrical conduction or unserviceable insulation SCF Safety Circuit Fault The safety circuit is broken Replace the control boa...

Страница 67: ...tions of the smart device Radio waves from a different device are causing interference with communications between the smart device and keypad Make sure that no device around the keypad uses the same...

Страница 68: ...r Selection was outside the range of H2 27 Comparator 2 Lower Limit and H2 28 Comparator 2 Upper Limit Examine the monitor value and remove the cause of the error CrST Cannot Reset The drive received...

Страница 69: ...2F is assigned to MFDI terminal S6 that is not in use Correctly set the MFDI EF7 External Fault terminal S7 MFDI terminal S7 caused an external fault through an external device 1 Find the device that...

Страница 70: ...trol board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative LT 3 SoftChargeBypassRelay MainteTime The soft charge bypass relay is at...

Страница 71: ...Review the sequence to ensure that Motor 2 3 Selection is input while the drive is stopped SE Modbus Test Mode Error MEMOBUS Modbus communications self diagnostics H1 xx 67 was done while the drive w...

Страница 72: ...Selection Error A function was set that is not compatible with the control method selected in A1 02 Control Method Selection 1 Push to show U1 18 oPE Fault Parameter and find parameters that are not i...

Страница 73: ...motor nameplate data is correct Do Rotational Auto Tuning again and correctly set the motor nameplate data If you cannot uncouple the motor and load do Stationary Auto Tuning 2 End5 Resistance Tuning...

Страница 74: ...isplay These indicators do not show that an error has occurred Keypad Display Name Display Status Drive and Keypad mismatch Should the parameters be restored Detection of inconsistency between the dri...

Страница 75: ...50 0 mA to 20 mA 250 Starting Torque V f Control V f 150 3 Hz Closed Loop V f Control CL V f 150 3 Hz Open Loop Vector Control OLV 200 0 3 Hz Closed Loop Vector Control CLV 200 0 min 1 Advanced Open L...

Страница 76: ...Ground Fault Protection Electronic circuit protection Note This protection detects any ground faults during run The drive will not provide protection when There is a low resistance ground fault for th...

Страница 77: ...rective and standards for machinery Machinery Directive This product displays the CE Mark in accordance with the Low Voltage Directive the EMC Directive and the Machinery Directive Table 15 1 Harmoniz...

Страница 78: ...061723A YASKAWA AC Drive CR700 Quick Start Guide Wiring Diagram Refer to Figure 15 2 for an example of a drive that is wired for compliance with the CE Low Voltage Directive Figure 15 2 Wiring Diagram...

Страница 79: ...nstruction manual of each device for wire gauges when connecting peripheral devices or options to terminals 1 2 3 B1 and B2 Contact Yaskawa or your nearest sales representative if the recommended wire...

Страница 80: ...4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 6 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slott...

Страница 81: ...10 10 M4 Slotted 1 5 1 7 13 5 15 16 16 25 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2075 R L1 S L2 T L3 35 2 5 35 25 35 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 25 2 5 25 16 25 20 M6...

Страница 82: ...M8 Hex socket cap WAF 6 mm 8 9 71 80 50 25 50 M8 Hex bolt slotted 9 0 11 79 7 97 4 2215 R L1 S L2 T L3 50 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 50 2P 25 95 2P 70 95 2P M...

Страница 83: ...al is necessary to connect a braking unit CDBR series to terminals and 3 Three Phase 400 V Class Table 15 3 Main Circuit Wire Gauges and Tightening Torques 400 V Class Model Terminal Recomm Gauge mm2...

Страница 84: ...4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slotted 1...

Страница 85: ...4 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 10 6 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4039 R L1 S L2 T L3 16 2 5 16 4 16 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 10 2 5 10 6 10 18 M5...

Страница 86: ...16 16 25 M6 Hex bolt 5 4 6 0 47 8 53 1 4112 R L1 S L2 T L3 50 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 50 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 5 25 16...

Страница 87: ...cking nut 20 177 95 95 240 M10 Hex bolt slotted 18 23 159 204 4304 R L1 S L2 T L3 120 2P 70 150 2P 150 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 120 2P 70 150 2P 150 2P M12 Hex self locking nu...

Страница 88: ...n compliance with IEC EN 61800 5 1 2007 5 Terminals and 1 have two screws The Recommended Gauge is the wire gauge for one terminal 6 A junction terminal is necessary to connect a braking resistor unit...

Страница 89: ...Fuse Rated Current Manufacturer EATON Bussmann 4002 FWH 50B 4003 FWH 50B 4005 FWH 50B 4006 FWH 60B 4007 FWH 60B 4009 FWH 60B 4015 FWH 80B 4018 FWH 90B 4024 FWH 150B 4031 FWH 200B 4039 FWH 200B 4045 FW...

Страница 90: ...fuses Three Phase 200 V Class Table 15 6 Recommended Fuse Three Phase 200 V Class Drive Model Fuse Manufacturer Bussmann Model Qty 2003 FWH 45B 2 2005 FWH 45B 2 2008 FWH 45B 2 2011 FWH 100B 2 2014 FW...

Страница 91: ...200B 1 2 4414 FWH 1200B FWH 1400A 1 2 4453 FWH 1200B FWH 1600A 1 2 4605 FWH 1600A 2 1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads EMC Directive Drives wit...

Страница 92: ...shield cable for the drive and motor wiring or put the wires through a metal conduit The maximum wiring length between the drive and motor is 10 m 32 8 ft Keep the wire as short as possible Keep the...

Страница 93: ...block for the drive main circuit and the terminal block for the DC reactor have different shapes The drive has a European style terminal block and the DC reactor has a round terminal block Correctly...

Страница 94: ...t the ground cable correctly If you touch electrical equipment that is not grounded it can cause serious injury or death NOTICE To disable the internal EMC filter move the screws from ON to OFF and th...

Страница 95: ...y grounded neutral Table 15 9 EMC Filter Switch Location Model Switch Location Diagram 2003B 2033B 4002B 4018B Figure 15 8 2047B 4024B 4031B Figure 15 9 2060B 2075B 4039B 4045B Figure 15 10 2088B 2115...

Страница 96: ...C71061723A YASKAWA AC Drive CR700 Quick Start Guide A SW ON B Screw OFF Figure 15 9 EMC Filter Switch Location 2 A SW ON B Screw OFF Figure 15 10 EMC Filter Switch Location 3 A SW ON B Screw OFF Figur...

Страница 97: ...15 13 EMC Filter Switch Location 6 A SW ON B Screw OFF Figure 15 14 EMC Filter Switch Location 7 If you lose an EMC filter switch screw use the table to find the correct replacement screw and install...

Страница 98: ...hinery and devices added to the drive comply with the EMC Directive 1 Install the drive and EMC noise filter on the same grounded metal plate 2 Wire the drive and motor 3 Ground the wire shielding in...

Страница 99: ...on Refer to DC Reactor on page 101 to select a DC reactor Note To maintain compliance with IEC EN 61000 3 2 on drive models 2003 2005 4002 4003 install a DC reactor The main circuit terminal block for...

Страница 100: ...2088A FS5972 170 40 1 Schaffner 2115A FS5972 170 40 1 Schaffner 2145A FS5972 170 40 1 Schaffner 2180A FS5972 250 37 1 Schaffner 2215A FS5972 410 99 1 Schaffner 2283A FS5972 410 99 1 Schaffner 2346A FS...

Страница 101: ...A FS5972 600 99 1 Schaffner 4605A FS5972 410 99 2 Schaffner DC Reactor Install the DC reactor listed in Table 15 13 for drive models 2003 2005 4002 4003 to comply with IEC EN 61000 3 2 Table 15 13 DC...

Страница 102: ...e tools recommend by the terminal manufacturer to crimp the closed loop crimp terminal Refer to Closed Loop Crimp Terminals on page 113 for details about closed loop crimp terminal UL compliant produc...

Страница 103: ...the terminal block lightly pull on the wires to make sure that they do not come out of the terminals Remove the correct section of the wiring cover to make wiring easier Regularly tighten loose termi...

Страница 104: ...terminals 1 2 3 B1 and B2 to connect peripheral options such as a DC reactor or a braking resistor Do not connect anything other than optional devices Refer to the specific instruction manual of each...

Страница 105: ...B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2014 R L1 S L2 T L3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4 Sl...

Страница 106: ...13 5 15 6 8 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2060 R L1 S L2 T L3 1 14 1 6 1 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 3 14 3 6 3 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49...

Страница 107: ...F 6 mm 8 9 71 80 4 4 1 0 M8 Hex bolt slotted 9 0 11 79 7 97 4 2180 R L1 S L2 T L3 250 2 250 2 0 250 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 300 2 300 3 0 300 37 M10 Hex socket cap...

Страница 108: ...move insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lbf in to 40 lbf in 4 Terminals and...

Страница 109: ...0 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slotted 1 5 1...

Страница 110: ...10 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 8 10 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4031 R L1 S L2 T L3 6 14 3 8 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 8 14 4 10 4 18 M5 Slotted 2...

Страница 111: ...0 47 8 53 1 4091 R L1 S L2 T L3 1 0 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 1 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 2 0 2 4 0 2 4 0 27 M8 Hex socket cap WAF...

Страница 112: ...Hex self locking nut 20 177 2 2 350 M10 Hex bolt slotted 18 23 159 204 4260 R L1 S L2 T L3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex...

Страница 113: ...ble gauges 2 Remove insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lbf in to 40 lbf in 4...

Страница 114: ...2P 80 10 TD 323 TD 312 TP 080 250 2P 250 2P R150 10 TD 325 TD 313 TP 150 350 2P R200 10 TD 327 TD 314 TP 200 2415 1 M12 R60 10 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 10 TD 323 TD 312 TP 080 250...

Страница 115: ...TP 080 4 0 4P R100 12 TD 324 TD 312 TP 100 300 4P 300 4P R150 12 TD 325 TD 313 TP 150 400 4P R200 12 TD 327 TD 314 TP 200 1 Contact Yaskawa or your nearest sales representative for more information Fa...

Страница 116: ...2011 2 2 3 12 7 FWH 50B 2014 3 4 17 FWH 80B 2018 4 0 5 20 7 FWH 80B 2025 5 5 7 5 30 FWH 125B 2033 7 5 10 40 3 FWH 150B 2047 11 15 58 2 FWH 200B 2060 15 20 78 4 FWH 225A 2075 18 5 25 96 FWH 225A FWH 25...

Страница 117: ...ntrol Circuit Terminals Input Output Terminal Sign Power Supply Specifications Digital inputs S1 to S10 SN SC SP The LVLC power supply in the drive is used Use the UL approved class 2 power supply for...

Страница 118: ...hermal characteristics and Time characteristics to calculate motor overload tolerance and supply overload protection for the motor If the drive detects motor overload the drive will trigger an oL1 Mot...

Страница 119: ...during continuous operation in the low speed range 10 base frequency The motor operates continuously at 10 to 100 base frequency 3 Constant Torque 100 1 SpeedRange Use this setting for vector motors...

Страница 120: ...oad hot start the default setting triggers the electronic thermal protector Figure 16 6 shows an example of the electronic thermal protector operation time Motor overload protection operates in the ra...

Страница 121: ...ark is displayed on products containing six specified hazardous substances that are in excess of regulatory limits based on the Administrative Measures for the Restriction of the Use of Hazardous Subs...

Страница 122: ...id hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB T 26572 Note This product complies with EU RoHS directives In this...

Страница 123: ...f EN ISO 13849 1 HFT hardware fault tolerance N 1 Type of subsystem Type B Note EDM External Device Monitoring PFD Probability of Failure on Demand PFH Probability of Dangerous Failure per Hour Precau...

Страница 124: ...plication of the Safe Disable function can cause serious injury or death Note When terminals H1 or H2 deactivate it will be a maximum of 3 ms before the drive will switch to Safe Torque Off status Set...

Страница 125: ...r the Safe Disable function during run clear the Run command then close the circuit between terminals H1 HC and H2 HC to disable Safe Torque Off Enter the Stop command then enter the Run command when...

Страница 126: ...he these items are true the ON OFF status of the MFDO may not display correctly on the keypad Incorrect parameter settings A problem with an external device The external wiring has a short circuit or...

Страница 127: ...YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide 127 Revision History Date of Publication Revision Number Section Revised Content July 2021 First Edition...

Страница 128: ...8511 Japan Phone 81 930 25 2548 www yaskawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture the...

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