
COOLING SYSTEM
Repair
7-14
BY Service Manual
© 2009 Yanmar Marine International
8. Disassemble, inspect and clean heat exchanger
as necessary. See Disassemble and Assemble
Heat Exchanger on page 7-14.
9. Install the heat exchanger assembly on the
engine. Install and tighten bolts
(Figure 7-14, (5, 6 and 7)).
10. Install two new O-rings on coolant pipe
(Figure 7-15, (1)) and connect to heat
exchanger.
Figure 7-15
Figure 7-15
11. Connect remaining seawater and coolant hoses
to heat exchanger.
12. Fill the system with coolant. See Drain and Fill
Closed Cooling System on page 7-10.
13. Start the engine and check for coolant leaks.
Check coolant level and fill as necessary.
Disassemble and Assemble Heat
Exchanger
1. Remove heat exchanger from engine. See
Remove and Install Heat Exchanger on
page 7-13.
2. Remove outlet cover (Figure 7-16, (1)) and
spacer (Figure 7-16, (2)).
Figure 7-16
Figure 7-16
3. Remove inlet cover (Figure 7-16, (5)).
4. Pull core from housing.
5. Remove O-rings (Figure 7-16, (3 and 4)).
6. Remove anode (Figure 7-16, (7)) and copper
gasket (Figure 7-16, (6)).
7. NOTICE: NEVER use caustic soda to clean the
components. Use paraffin-based engine
detergent to clean the cooler element.
Thoroughly flush and rinse all components.
8. If any internal deposits remain in the tubes,
consult a local radiator repair shop.
Note: ALWAYS install new O-rings.
9. Install new O-rings (Figure 7-16, (4)) on cooler
core.
10. Install cooler core and inlet cover
(Figure 7-16, (5)).
11. Install one O-ring (Figure 7-16, (3)) between
core and housing (Figure 7-16, (8)).
000
3
6
9
5
(1)
0006520
(1)
(7)
(6)
(
8
)
(2)
(
3
)
(4)
(5)
Содержание 4BY2
Страница 1: ...BY series SERVICE MANUAL BY Service Manual 4BY2 6BY2 P N 0BBY0 U00200 MARINE ENGINES ...
Страница 10: ...TABLE OF CONTENTS x BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 46: ...PERIODIC MAINTENANCE 4 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 132: ...ENGINE Exhaust Manifold 5 70 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 134: ...FUEL SYSTEM 6 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 156: ...COOLING SYSTEM 7 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 174: ...COOLING SYSTEM Repair 7 20 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 176: ...LUBRICATION 8 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 188: ...TURBOCHARGER 9 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 194: ...TURBOCHARGER Repair 9 8 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 196: ...STARTER MOTOR 10 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 202: ...ALTERNATOR 11 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 234: ...ELECTRICAL AND ECU Repair 12 28 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...
Страница 236: ...TROUBLESHOOTING 13 2 BY Service Manual 2009 Yanmar Marine International This Page Intentionally Left Blank ...