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ENGINE
5-38
BY Service Manual
Pistons and Cylinders
2. Clean piston ring grooves using a piston ring
groove cleaning tool. Follow tool manufacturer’s
instructions for correct operation.
3. Wash pistons in an appropriate solvent using a
soft-bristled brush.
4. Visually inspect each piston for cracks. Pay
particular attention to the ring lands between
the piston ring grooves.
Figure 5-50
5. Install a new piston ring.
Piston and Connecting Rod on page 5-38.
Use
a feeler gauge to measure the gap between the
ring and the piston
(Figure 5-50)
. Replace the
piston if not within specification. Repeat with
the second ring.
Note: The oil ring (third groove) cannot be
measured.
6. Repeat steps for each of the cylinders and the
piston rings for that specific cylinder.
Assembling Piston and Connecting
Rod
1. Clean the piston and rings thoroughly without
damaging the ring grooves.
2. Oil the wrist pin bore and wrist pin before
assembling.
Figure 5-51
3. Check the fit of the wrist pin in the connecting
rod. The wrist pin should pass through the
bushing with little force and not have any
significant play
(Figure 5-51)
.
4. Install one retaining ring in the piston with the
gap in the retaining ring opposite the recess.
Figure 5-52
5. Orient the piston and connecting rod as shown
for assembly
(Figure 5-52)
. The arrow on top of
the piston must point to the right when the
connecting rod identification marks are visible.
Содержание 4BY
Страница 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Страница 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Страница 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Страница 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Страница 43: ...GENERAL SERVICE INFORMATION 3 22 BY Service Manual Unit Conversions This Page Intentionally Left Blank ...
Страница 55: ...PERIODIC MAINTENANCE 4 12 BY Service Manual Periodic Maintenance Procedures This Page Intentionally Left Blank ...
Страница 114: ...ENGINE BY Service Manual 5 59 Camshaft and Timing Gear Train This Page Intentionally Left Blank ...
Страница 129: ...ENGINE 5 74 BY Service Manual Attaching Engine to Repair Stand This Page Intentionally Left Blank ...
Страница 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
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Страница 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 219: ...STARTER MOTOR 10 8 BY Service Manual Remove and Install Starter Motor This Page Intentionally Left Blank ...
Страница 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Страница 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 275: ...TROUBLESHOOTING 13 14 BY Service Manual After Troubleshooting or Repair This Page Intentionally Left Blank ...