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ENGINE
BY Service Manual
5-37
Pistons and Cylinders
IMPORTANT
Do not allow the connecting rod to bump the
crankshaft journal during piston removal.
Damage to the bearing journal may result.
10. Push the piston and connecting rod out of the
cylinder. Use a wooden dowel against the
connecting rod if necessary.
Figure 5-47
11. Remove the wrist pin retaining rings
(Figure 5-47)
.
IMPORTANT
Pistons and wrist pins are matched. NEVER
mix parts.
12. Push out the wrist pin. Keep piston and
matched wrist pin together.
Figure 5-48
13. Use a piston ring expander
(Figure 5-48, (1))
to
remove the piston rings, taking care not to
scratch the surface of the piston.
Inspection of Pistons and Piston
Rings
Figure 5-49
Note: Measure cylinder bore to ensure it is
within specifications before measuring
piston ring end gap.
1. Insert each piston ring, one at a time, into the
cylinder. Use a piston with the piston rings
removed to slide the ring squarely into the
cylinder bore. Measure the end gap of each
piston ring
(Figure 5-49)
.
Specifications
Inspection Item
Standard
Limit
Top Piston
Ring
Side
Clearance
0.12 - 0.16 mm
(0.005 - 0.006 in.)
-
End Gap
0.20 - 0.35 mm
(0.008 - 0.014 in.)
-
Second
Piston
Ring
Side
Clearance
0.07 - 0.11 mm
(0.003 - 0.004 in.)
-
End Gap
0.30 - 0.45 mm
(0.012 - 0.018 in.)
-
Oil Ring
Side
Clearance
Cannot be measured
End Gap
Piston-to-
Cylinder
Clearance
0.15 mm
(0.006 in.)
Содержание 4BY
Страница 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Страница 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
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Страница 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Страница 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Страница 43: ...GENERAL SERVICE INFORMATION 3 22 BY Service Manual Unit Conversions This Page Intentionally Left Blank ...
Страница 55: ...PERIODIC MAINTENANCE 4 12 BY Service Manual Periodic Maintenance Procedures This Page Intentionally Left Blank ...
Страница 114: ...ENGINE BY Service Manual 5 59 Camshaft and Timing Gear Train This Page Intentionally Left Blank ...
Страница 129: ...ENGINE 5 74 BY Service Manual Attaching Engine to Repair Stand This Page Intentionally Left Blank ...
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