3. Troubleshooting
117
3.3 Troubleshooting (Concerning engine and fuel injection
equipment)
Malfunctions
Causes
Remedies
The engine does not operate.
1. Fuel oil is not injected from the
injection pump.
1. There is no fuel oil in the fuel
tank.
2. The fuel line from the fuel tank
is blocked.
3. The fuel is clogged.
4. There is air in the fuel filter or
the pump chamber.
5. The accelerator linkage is not
properly connected.
6. The magnet valve wiring is
broken or its armature is
sticking.
7. The feed pump blades are
sticking, and therefore not
operating.
8. The drive gear or woodruff key
is broken.
Supply fuel and bleed the system.
Clean or replace.
Clean or replace.
Bleed the system.
Repair.
Repair or replace.
Repair or replace.
Replace.
2. Injection timing is incorrect.
1. The drive gear or belt
connections are incorrect.
2. The injection pump is
incorrectly installed on the
engine.
3. The roller holder assembly’s
roller or pin is worn excessively.
4. The plunger is worn excessively.
Repair.
Repair and adjust injection timing.
Replace the assembly.
Replace the distributor assembly.
3. The nozzle does not operate.
1. The nozzle or nozzle holder is
functioning incorrectly.
Inspect, then repair or replace.
4. The engine operates, but only
for short time.
1. The pipe(s) to the injection
pump is blocked, or the fuel
filter is clogged.
2. The fuel oil contains air or water.
3. The feed pump’s delivery
quantity (or pressure) is
insufficient.
Clean or replace the pipe(s) or fuel
filter.
Bleed of air or replace the fuel oil.
Repair or replace.
5. The engine “knocks”.
1. The injection timing is too
advanced.
2. The nozzle or nozzle holder is
functioning incorrectly.
Readjust the timing.
Inspect, then repair or replace.
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Страница 34: ...1 General 14 1 4 Engine outline 1 3JH4E with KM35P marine gear 010300 00E ...
Страница 35: ...1 General 15 2 3JH4BE with KM35A marine gear 010301 00E ...
Страница 36: ...1 General 16 3 3JH4CE with SD50 SD40 sail drive 011211 00E ...
Страница 37: ...1 General 17 4 3JH4ME Bobtail 011745 00E ...
Страница 38: ...1 General 18 5 4JH4E with KM35P marine gear 010303 00E ...
Страница 39: ...1 General 19 6 4JH4FE with ZF30M marine gear 010304 00E ...
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Страница 41: ...1 General 21 8 4JH4B4E with KM4A1 marine gear 010306 00E ...
Страница 42: ...1 General 22 9 4JH4CE with SD50 SD40 sail drive 011212 00E ...
Страница 43: ...1 General 23 10 4JH4ME Bobtail 011746 00E ...
Страница 44: ...1 General 24 11 4JH4 TFE with ZF30M marine gear 010308 00E ...
Страница 45: ...1 General 25 12 4JH4 TBE with KM4A2 marine gear 010309 00E ...
Страница 46: ...1 General 26 13 4JH4 THE with KMH4A marine gear 010310 00E ...
Страница 47: ...1 General 27 14 4JH4 TIE with ZF25A marine gear 010311 00E ...
Страница 48: ...1 General 28 15 4JH4 TCE with SD50 4T sail drive 010312 00X ...
Страница 49: ...1 General 29 16 4JH4 HTFE with ZF30M marine gear B 010313 00E ...
Страница 50: ...1 General 30 17 4JH4 HTBE with KM4A2 marine gear 010314 00E ...
Страница 51: ...1 General 31 18 4JH4 HTHE with KMH4A marine gear 010315 00E ...
Страница 52: ...1 General 32 19 4JH4 HTIE with ZF25A marine gear 010316 00E ...
Страница 54: ...1 General 34 2 3JH4CE with SD50 SD40 sail drive 015032 00E ...
Страница 55: ...1 General 35 3 4JH4 B E with KM35P KM35A2 marine gear 015033 00E ...
Страница 56: ...1 General 36 4 4JH4B4E with KM4A1 marine gear 015034 00E ...
Страница 57: ...1 General 37 5 4JH4FE with ZF30M marine gear 015035 00E ...
Страница 58: ...1 General 38 6 4JH4CE with SD50 SD40 sail drive 015036 00E ...
Страница 59: ...1 General 39 7 4JH4 TE with KM4A2 marine gear 015037 00E ...
Страница 60: ...1 General 40 8 4JH4 TE with KMH4A and ZF25A marine gear 015038 00E ...
Страница 61: ...1 General 41 9 4JH4 TE with ZF30M marine gear 015039 00E ...
Страница 62: ...1 General 42 10 4JH4 TE with SD50 4T sail drive 015040 00E ...
Страница 63: ...1 General 43 11 4JH4 HTE with KM4A2 marine gear 010327 00E ...
Страница 64: ...1 General 44 12 4JH4 HTE with KMH4A and ZF25A marine gear 010328 00E ...
Страница 65: ...1 General 45 13 4JH4 HTE with ZF30M marine gear 010329 00E ...
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