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1
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GeneRaL saFety PRecautIOns
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The following precautions are an integral and essential part of the
product and must be supplied to the user.
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Read them carefully as they contain important indications for the
safe installation, use and maintenance.
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These instructions must be kept and forwarded to all possible
future users of the system.
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Do not allow children playing with fixed devices.
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Keep all remote controls away from children.
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Check this system periodically for signs of unbalance, wear and/or
damage to wires or springs.
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Do not operate when the system shows need for adjustment or
repair.
ELETTRONIC
DIVISION
tubular Motor Instructions
1.
PROduct FeatuRes and uses
tubular motors are the driving force behind many roller
shutters, awnings and garage doors.
The products emit minimal noise when in operation, are easy to con-
ceal, compact in size and a whisk to install.
In European countries, the motor-moved roller shutters, awnings, sun-
shade and garage doors are widely used in offices, houses, hotels,
restaurants, exhibition halls, and other public places.
To prolong its using life, the motor bears an over-heating protection
device inside; it will stop automatically during long-time working with
temperature rising too high and will resume operation when temperatu-
re comes down.
2.
cOnstRuctIOn and FunctIOns
2.1 construction
tubular motor consists of four main parts Limit switchbrake
motor gearbox (
Fig.1
).
The outer fitting of tubular motors (
Fig.2
).
2.2 stateMent OF MOtOR tyPes
TUB
U
LAR 45 S - 20
Nominal torque (N.M)
Functions S : Standard type
M : Manual type
E : Electric type
Tube diameter (mm)
Tubolar motor
2.3 Parameters (taking TUB
U
LAR 45s - 20 as an example)
20N.m. : Nominal torque
15rpm : Nominal speed
ø 45
: Tube diameter
230
: Rated voltage
50HZ : Rated frequency
205W : Input power
0.92A : Rated current
2.8Kg : Net weight
IP44
: Protection class (It means that it can prevent solid blocks with
diameter over 1mm from invading the motor tube and prevent
liquids splashed in all directions).
2.4 endurance
Operation times >8500times (one single trip as one time).
2.5 noise emitted during working process
TUBULAR 35 series, TUB
U
LAR 45 series < 45db
TUB
U
LAR 59 series < 55db
3.
InstaLLInG InstRuctIOn
3.1 notices before installation
a.
Invite professional to install the motors
b.
Choose the right crown and drive adapter before installation, do
not hammer the motor into the tube (
Fig.3
).
c.
Do not hose the motor with water (
Fig.4
).
d.
The fit clearance between the drive adapter outer edge and the
internal dia. of the tube should not exceed 1mm (
Fig.5-6
).
e.
The tube, adapter and idler should be evenly fixed with 4 pieces
of 5*20 sunk-head self –threading screws (for TUBULAR 59 series)
respectively in the radial direction; and the screws should be fixed in
the middle of the adapter and the middle of the idler in axial direction
(
Fig.5-6
).
f.
The tube and the driving adapter should be evenly fixed with 4 pie-
ces of 4*10 sunk head self-threading screws and the screw tip should
not penetrate through the internal surface of the crown might damage
the internal geared ring (
Fig.5-7
).
g.
The connecting bar between the tube and the door sheet should
not be too long or might affect the prizing-proof results (
Fig.8
).
h.
During installation, the motor and the tube should be kept in paral-
lel level, and the door and window should be perpendicular to the axial
line of the tube (
Fig.9
).
i.
For security, there is a yellow & green colored earth line among
the in-lines; customer should put it to earth before using the motor
(
Fig.10
).
j.
When the door sheet and the tube were already fixed, in case the
customer needs to drill within the motor space, the drill bit should not
tough the motor shell. (the suggested drill length out of the drill chuck
be less than 15mm); the stretching rivet is recommended for fixing. In
case the screw might be used, the clearance between the screw tip
and the motor shell should be more than 5mm, or the motor might be
damaged (
Fig.10
).
k.
Before installation, make sure that all accessories were fixed and
the rails were smooth enough and will not bring extra obstructions for
mechanical problems.
l.
Check the motor lifting power, make sure it fits the actual weight,
choose the motor that is the same as lifting power or that has slightly
high power.
m.
When choosing installation place, the motor can be installed in
either left or right side of the doors and windows according to actual
needs.
3.2 Installation steps (Fig.11)
step 1 -
Mounting the drive adapter (4) to the motor (3) and measure
the distance between the adapter and the crown (2) and then insert
them into the roller tube (5) the crown (2) opposite an opening of roller
tube.
step 2 -
Measure the drilling length, mounting the screw (7) ,to fix the
drive adapter and the tube. Then remove the motor.
step 3 -
Insert the idler (8) into the tube (5), then measure the drilling
length (about 1cm) to mount the screws (7) for fixing the idler and roller
tube.
step 4 -
Stick the screen (6) on the rolling tube (5) and roll it up.
step 5 -
Fix the motor bracket (1) and idler bracket (9) on the wall.
step 6 -
Insert the motor into the tube, with the crown (2) opposite an
opening of roller tube.
step 7 -
For the complete assembly, insert one side of tube into the
idler bracket (9), and insert the other side into the motor bracket (1).
KINDI 30NM
