CHK
ADJ
3-2
NOTE:
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
NO.
ITEM
ROUTINE
After
break-in
Every
race
Every
third race
Every
fifth race
As
required
16
*
Cooling system
• Check coolant level and for leakage.
√
√
• Check hoses for cracks or damage.
√
• Check radiator cap spring operation.
√
• Change coolant.
Every 2 years
√
17
*
Chassis fasteners
• Check all chassis fitting and fasteners.
• Correct or tighten if necessary.
√
√
18
*
Air filter element
• Clean.
√
√
• Replace.
√
19
*
Frame
• Clean and check for damage.
√
√
20
*
Fuel line
• Clean and check for leakage.
√
√
21
*
Brakes
• Adjust lever position and pedal height.
• Lubricate pivot points.
• Check brake disk surface.
• Check fluid level and for leakage.
• Tighten brake disk bolts, caliper bolts, master cylinder
bolts and union bolts.
√
√
• Replace brake pads.
√
• Replace brake fluid.
Every year
√
22
*
Front fork
• Check operation and for oil leakage.
• Adjust if necessary.
• Clean dust seal and lubricate with lithium-soap-based
grease.
√
√
• Replace fork oil.
√
√
• Replace oil seals.
√
23
*
Shock absorber
assembly
• Check operation and adjust.
• Tighten if necessary.
√
√
• Lubricate with molybdenum disulfide grease.
√
√
(After
washing
the vehicle
or riding in
the rain)
24
*
Drive chain roller and
support guide
• Check for wear or damage.
• Replace if necessary.
√
25
*
Rear suspension
• Check operation and tighten if necessary.
√
√
• Lubricate with molybdenum disulfide grease.
√
√
26
*
Steering head
• Check operation, free play, and tighten if necessary.
√
√
• Clean and lubricate with lithium-soap-based grease.
√
• Replace bearings.
√
27
*
Tires and wheels
• Check tire air pressure, wheel runout, spokes for loose-
ness, and tires for wear.
√
√
• Tighten sprocket bolts if necessary.
√
√
• Check wheel bearings for looseness.
√
• Lubricate wheel bearings with lithium-soap-based
grease.
√
• Replace wheel bearings.
√
28
*
Moving parts and
cables
• Lubricate.
√
√
29
*
Throttle grip housing
and cable
• Check operation and free play.
• Adjust the throttle cable free play if necessary.
• Lubricate the throttle grip housing and cable.
√
√
PERIODIC MAINTENANCE
AND LUBRICATION INTERVALS
