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ENG
CYLINDER AND PISTON
3rd step:
●
Find the piston-to-cylinder clearance with
the following formula.
●
If out of specification, rebore or replace
the cylinder, and replace the piston and
piston rings as a set.
*********************************
Piston-to-cylinder clearance =
Cylinder bore “C” –
Piston skirt diameter “P”
Piston-to-cylinder clearance:
0.040 ~ 0.065 mm
(0.0016 ~ 0.0026 in)
<Limit>: 0.15 mm (0.0059 in)
PISTON RING INSPECTION
1.Measure:
●
Ring side clearance
Use a feeler gauge.
Out of specification
→
Replace the piston
and rings as a set.
NOTE:
Clean carbon from the piston ring grooves
and rings before measuring the side clear-
ance.
2.Position:
●
Piston ring
(in cylinder)
NOTE:
Insert a ring into the cylinder and push it
approximately 40 mm (1.6 in) into the cylin-
der. Push the ring with the piston crown so
that the ring will be at a right angle to the
cylinder bore.
a
40 mm (1.6 in)
Side clearance
Standard
Limit
Top
ring
0.03 ~ 0.08 mm
(0.001 ~ 0.003 in)
0.13 mm
(0.005 in)
2nd
ring
0.03 ~ 0.07 mm
(0.001 ~ 0.003 in)
0.13 mm
(0.005 in)
Содержание YFM400FWA 2000 5GH3-AE1
Страница 1: ...SERVICEMANUAL YFM400FWA M 5GH3 AE1 2000 ...
Страница 7: ...GEN INFO 1 ...
Страница 9: ...GEN INFO ...
Страница 20: ...SPEC 2 ...
Страница 22: ...SPEC ...
Страница 34: ...2 12 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Страница 45: ...2 23 SPEC COOLANT FLOW DIAGRAMS COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermo switch 3 Fan motor ...
Страница 46: ...2 24 SPEC COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermostat ...
Страница 47: ...2 25 SPEC OIL FLOW DIAGRAMS OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle ...
Страница 48: ...2 26 SPEC OIL FLOW DIAGRAMS 1 Oil filter ...
Страница 49: ...2 27 SPEC OIL FLOW DIAGRAMS 1 Oil pump 2 Oil strainer ...
Страница 56: ...2 34 SPEC ...
Страница 57: ...INSP ADJ 3 ...
Страница 116: ...3 57 INSP ADJ BATTERY INSPECTION Charging method using a variable voltage charger ...
Страница 117: ...3 58 INSP ADJ BATTERY INSPECTION Charging method using a constant voltage charger ...
Страница 122: ...ENG 4 ...
Страница 126: ...ENG ...
Страница 214: ...4 88 ENG ...
Страница 215: ...COOL 5 ...
Страница 217: ...COOL ...
Страница 229: ...5 12 COOL ...
Страница 230: ...CARB 6 ...
Страница 231: ...CARB CHAPTER 6 CARBURETION CARBURETOR 6 1 CARBURETOR INSPECTION 6 4 CARBURETOR ASSEMBLY 6 6 FUEL LEVEL ADJUSTMENT 6 7 ...
Страница 232: ...CARB ...
Страница 240: ...6 8 CARB ...
Страница 241: ...DRIVE 7 ...
Страница 243: ...DRIV ...
Страница 272: ...CHAS 8 ...
Страница 321: ...ELEC 9 ...
Страница 323: ... ELEC ...
Страница 371: ...9 48 ELEC ...
Страница 372: ...TRBL SHTG 10 ...
Страница 374: ...TRBL SHTG UNSTABLE HANDLING 10 6 UNSTABLE HANDLING 10 6 LIGHTING SYSTEM 10 6 HEADLIGHT DARK 10 6 BULB BURNT OUT 10 6 ...