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EAU22390

Checking the front and rear
brake pads

The front and rear brake pads must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart.

EAU22400

Front brake pads

1. Lining thickness

Check each front brake pad for
damage and measure the lining thick-
ness. If a brake pad is damaged or if
the lining thickness is less than 0.5
mm (0.02 in), have a Yamaha dealer
replace the brake pads as a set.

EAU22460

Rear brake pads

1. Brake pad wear indicator groove

The rear brake is provided with a
check plug, which, if it is removed,
allows you to check the brake pad
wear without disassembling the bra-
ke. To check the brake pad wear,
check the position of the wear indica-
tor while applying the brake. If a bra-
ke pad has worn to the point that the
wear indicator almost touches the
brake disc, have a Yamaha dealer
replace the brake pads as a set.

EAU22580

Checking the brake fluid
level

Front brake

1. Minimum level mark

Rear brake

1. Minimum level mark

PERIODIC MAINTENANCE AND ADJUSTMENT

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Содержание XMAX 250i

Страница 1: ...1C0 F8199 E5 YP250R OWNER S MANUAL Read this manual carefully before operating this vehicle 1C0 F8199 E5 QXD 3 10 08 05 56 Página 1 ...

Страница 2: ...tact person and integrate type designation 9 Jun 2005 Date of issue 1 Aug 2002 Place of issue Shizuoka Japan R TTE Directive 1999 5 EC EN300 330 2 v1 1 1 2001 6 EN60950 1 2001 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC is in compliance with following norm s or documents Kind of equipment IMMOBILIZER Type designation 5SL 00 Hereby declare that the product Company YAMAHA MOTO...

Страница 3: ...addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product...

Страница 4: ...rds Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer TIP NOTICE WARNING 1C0 F8199 E5 QXD...

Страница 5: ...ANUAL 2008 by YAMAHA MOTOR ESPAÑA S A 1st edition October 2008 All rights reserved Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S A is expressly prohibited Printed in Spain 1C0 F8199 E5 QXD 3 10 08 05 56 Página 5 ...

Страница 6: ... circuit cut off system 3 19 FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Starting off 5 2 Acceleration and deceleration 5 2 Braking 5 3 Tips for reducing fuel consumption 5 3 Engine break in 5 4 Parking 5 4 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installin...

Страница 7: ... 29 Replacing the license plate light bulb 6 30 Replacing an auxiliary light bulb 6 31 Troubleshooting 6 31 Troubleshooting charts 6 33 SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Key identification number 9 1 Vehicle identification number 9 1 Model label 9 2 TABLE OF CONTENTS 1C0 F8199 E5 QXD 3 10...

Страница 8: ...nize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been cau sed by an automobile driver who did not see the scooter Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in...

Страница 9: ...bstantial shoes trousers gloves etc is effective in preventing or redu cing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or after operation and can cause burns A passenger s...

Страница 10: ...ure that accessories and cargo are secu rely attached to the scooter before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension adjustable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender Such items can create unstable handling or a slow...

Страница 11: ... to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna mic effects Wind may attempt to lift the scooter or the scoo ter may become unstable in cross winds These accesso ries may also cause instability when passing or being passed by large vehicles Certa...

Страница 12: ... covers become extremely slip pery when wet Slow down and cross them with caution Keep the scooter upright otherwise it could slide out from under you The brake pads could get wet when you wash the scooter After washing the scooter check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket Do not carry too m...

Страница 13: ... case air filter element page 6 13 4 Rear storage compartment page 3 17 5 Air filter case page 6 13 6 Shock absorber assembly spring preload adjusting ring page 3 18 7 Transmission oil filler cap page 6 11 8 Engine oil drain bolt page 6 9 9 Sidestand page 6 22 1C0 F8199 E5 QXD 3 10 08 05 56 Página 13 ...

Страница 14: ...t page 3 14 3 Battery page 6 24 4 Fuses page 6 26 5 Front brake pads page 6 19 6 Coolant level check window page 6 12 7 Passenger footrest 8 Centerstand page 6 22 9 Engine oil filler cap page 6 9 10 Rear brake pads page 6 19 1C0 F8199 E5 QXD 3 10 08 05 56 Página 14 ...

Страница 15: ...andlebar switches page 3 9 3 Speedometer page 3 5 4 Multi function display page 3 6 5 Right handlebar switches page 3 9 6 Throttle grip page 6 15 7 Front brake lever page 3 10 8 Main switch steering lock page 3 2 9 Front storage compartment page 3 16 1C0 F8199 E5 QXD 3 10 08 05 56 Página 15 ...

Страница 16: ...CA11821 NOTICE DO NOT LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost registe ring new codes in the standard keys is impossible The stan dard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobilizer system must be replaced...

Страница 17: ...er the meter lighting taillight license plate light and auxiliary lights come on and the engine can be star ted The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key can be removed EWA10061 s s WARNING Never turn the key to OFF or LOC...

Страница 18: ... indicator light 3 Left turn signal indicator light 4 Immobilizer system indicator light 5 Right turn signal indicator light 6 Engine trouble warning light EAU11030 Turn signal indicator lights and The corresponding indicator light flas hes when the turn signal switch is pushed to the left or right EAU11080 High beam indicator light This indicator light comes on when the high beam of the headlight...

Страница 19: ...ca tor light will start flashing indicating the immobilizer system is enabled After 24 hours have passed the indi cator light will stop flashing however the immobilizer system is still ena bled TIP This model is also equipped with a self diagnosis device for the immobi lizer system If the immobilizer system is not working correctly the indicator light will start flashing a pattern when the key is ...

Страница 20: ...l as soon as possible TIP Do not allow the fuel tank to empty itself completely EAU12172 Coolant temperature gauge 1 Coolant temperature gauge red zone 2 Coolant temperature gauge With the key in the ON position the coolant temperature gauge indicates the temperature of the coolant The coolant temperature varies with chan ges in the weather and engine load If the needle reaches or enters the red z...

Страница 21: ...tor which comes on when the engine oil should be changed TIP For the UK the distance traveled is displayed in miles and the tem perature reading is displayed in F For other countries the distance traveled is displayed in kilome ters and the temperature reading is displayed in C Odometer and tripmeter modes Pushing the MODE button switches the display between the odometer mode Total and the tripmet...

Страница 22: ...ton for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the dis play will return to the prior mode after refueling and traveling 5 km 3 mi Clock mode To set the clock 1 When the display is in the Total mode push the SET button for at least two seconds 2 When the hour digits start flas hing push the SET button to set the hours 3 Pus...

Страница 23: ... the key to ON 2 Continue holding the MODE and SET buttons pushed for two to five seconds 3 Release the buttons and the oil change indicator will go off TIP The oil change indicator will come on at the initial 1000 km 600 mi and every 3000 km 4800 mi thereafter If the engine oil is changed befo re the oil change indicator comes on i e before the periodic oil change interval has been rea ched the i...

Страница 24: ...ash the headlight EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12721 Start switch With the sidestand up push ...

Страница 25: ...the h position The hazard lighting is used in case of an emergency or to warn other drivers when your scooter is stopped where it might be a traffic hazard ECA10060 NOTICE Do not use the hazard light for an extended length of time otherwise the battery may discharge EAU12900 Front brake lever 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake ...

Страница 26: ... the fuel tank cap 1 Align the match marks insert the fuel tank cap into the tank ope ning and then push down on the cap 1 Match marks 2 Turn the key counterclockwise to the original position and then remove it 3 Close the lid EWA11261 s s WARNING Make sure that the fuel tank cap is properly installed and locked in pla ce before riding the scooter Lea king fuel is a fire hazard INSTRUMENT AND CONT...

Страница 27: ...inted surfa ces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap EWA15151 s s WARNING Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap an...

Страница 28: ...fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust system has cooled down befo re doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat ECA10701 NOTICE Use only unleaded gasoline The use...

Страница 29: ...t and around the stationary object and then lock the chain or cable lock EWAT1020 s s WARNING Be sure to remove the chain or cable before riding otherwise the scooter may overturn causing damage or injury EAU13932 Seat To open the seat 1 Place the scooter on the centers tand 2 Insert the key into the main switch and then turn it counter clockwise to OPEN 1 Open TIP Do not push inward when turning ...

Страница 30: ...ot exceed the load limit of 1 kg 2 2 lb for the front stora ge compartment Do not exceed the maximum load of 180 kg 397 lb for the vehicle Rear storage compartment 1 Rear storage compartment The rear storage compartment is located under the seat See page 3 14 ECAT1030 NOTICE Keep the following points in mind when using the storage compart ment Since the storage compart ment accumulates heat when e...

Страница 31: ...t Do not exceed the maximum load of 180 kg 397 lb for the vehicle EAU14541 Storage compartment To open the storage compartment 1 Front storage compartment 1 Lock 2 Front storage compartment Insert the key into the lock turn it clockwise and then pull on it to open the storage compartment lid To close the storage compartment Push the storage compartment lid into the original position and then remov...

Страница 32: ... inside it To avoid humidity from sprea ding through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compart ment may get wet while the scooter is being washed wrap any articles stored in the com partment in a plastic bag Do not keep anything valuable or breakable in the storage compartment To store two helmets in the storage com...

Страница 33: ... direction a To decrease the spring preload and the reby soften the suspension turn the adjusting ring on each shock absor ber assembly in direction b Align the appropriate notch in the adjusting ring with the position indica tor on the shock absorber EAU15301 Sidestand 1 Sidestand switch 2 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your f...

Страница 34: ...y as described below and have a Yamaha dealer repair it if it does not function pro perly EAU45051 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch and brake light switches has the following functions It prevents starting when the sidestand is up but neither brake is applied It prevents starting when either brake is applied but the sides tand is s...

Страница 35: ...ng 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden This check is most reliable if performed with a warmed up engine The sidestand switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective...

Страница 36: ...ibed in the Owner s Manual EWA11151 s s WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama ge Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures pro vided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points 1C0 F8199 E5...

Страница 37: ...dealer bleed hydraulic system Check lever free play Adjust if necessary Front brake Check brake pads for wear 6 19 Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Rear brake Replace if necessary 6 18...

Страница 38: ...ecessary 6 21 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 22 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals Check operation and switches Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha...

Страница 39: ... up See page 3 19 for more information 1 Turn the key to ON The following warning lights and indicator light should come on for a few seconds then go off Fuel level warning light Engine trouble warning light Immobilizer system indicator light ECA11831 NOTICE If a warning or indicator light does not go off see page 3 3 for the corresponding warning and indica tor light circuit check 2 Close the thr...

Страница 40: ...rors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16780 Acceleration and deceleration The speed can be adjusted by ope ning and closing the throttle To incre ase the speed turn the throttle grip in direction a To reduce the speed turn the throttle grip in direction b b a ZAUM0199 ...

Страница 41: ...king downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually increasing the pressure EAU16820 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the follo wing tips to reduce fuel consumption Avoid high engine speeds during acceleration Avoid high engine speeds with no load on t...

Страница 42: ...engine oil and final transmission oil ECA11661 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehicle can now be operated normally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17213 Parking When parking stop the engine and then remove the key from the ...

Страница 43: ...on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servi cing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 1 for more information about carbon monoxide EWA10330 s s WARNING This scooter is designed for use on paved roads only If this scooter is operated in abnormally dusty muddy or wet condit...

Страница 44: ...aha dealer as they require special tools data and technical skills ODOMETER READING CHECK OR ANNUAL NO ITEM MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK 600 mi 6000 mi 12000 mi 18000 mi 24000 mi 1 Fuel line Check fuel and vacuum hoses for cracks or damage Check condition 2 Spark plug Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Air filter element Replace 5 V...

Страница 45: ... damage Check tread depth and for damage 10 Tires Replace if necessary Check air pressure Correct if necessary 11 Wheel bearings Check bearing for looseness or damage Check bearing play and 12 Steering bearings steering for roughness Lubricate with lithium soap based grease Every 20000 km 12000 mi 13 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 14 Front brake l...

Страница 46: ...dicator light comes on every 3000 km 1800 mi Check oil level and vehicle for oil leakage Every 3000 km 1800 mi 21 Engine oil strainer Clean Check coolant level and vehicle 22 Cooling system for coolant leakage Change Every 3 years 23 Final transmission Check vehicle for oil leakage oil Change 24 V belt Replace Every 20000 km 12000 mi 25 Front and rear brake switches Check operation 26 Moving parts...

Страница 47: ...djust headlight beam EAU18670 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the bra ke fluid Replace the brake hoses every four years and if cracked or damaged ...

Страница 48: ...r panel needs to be removed and installed EAU18900 Cowling A To remove the cowling 1 Remove the cowling bolts 1 Screw 2 Cowling A 2 Disconnect the turn signal light lead connectors and then take the cowling off 1 Turn signal light lead connector To install the cowling 1 Connect the turn signal light lead connectors 2 Place the cowling in the original position 3 Install the cowling bolts PERIODIC M...

Страница 49: ...emove the screws and then take the cowling off 1 Screw 2 Cowling C To install the cowling Place the cowling in the original posi tion and then install the screws EAU18790 Cowling D To remove the cowling Remove the screws and then take the cowling off 1 Cowling D 2 Screw To install the cowling Place the cowling in the original posi tion and then install the screws PERIODIC MAINTENANCE AND ADJUSTMEN...

Страница 50: ... the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove cowling D See page 6 6 2 Remove the spark plug cap 1 Spark plug cap 3 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit 1 Spark plug wrench To check the spark plug 1 Check that the porcelain insula tor around the center electrode of the spark plug is a ...

Страница 51: ...ll the cowling EAUM1551 Engine oil The engine oil level should be chec ked before each ride In addition the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart and when the service indicator light comes on To check the engine oil level 1 Place the scooter on the centers tand A slight tilt to the side can result in a false reading 2 Start the engine warm...

Страница 52: ...if necessary 1 Engine oil drain bolt 2 Washer 5 Install the washer and the engine oil drain bolt and then tighten the drain bolt to the specified torque TIP Make sure that the washer is properly seated 6 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap ECA11670 NOTICE Do not use oils with a diesel specification of CD or oils of a higher...

Страница 53: ... lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the centers tand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the final transmission oil filler cap and final transmission drain bolt to drain the oil from the final transmission case 1 Final tran...

Страница 54: ... varies with engine tempera ture Make sure that the vehicle is positioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level through the check window TIP The coolant should be between the minimum and maximum level marks 1 Maximum level mark 2 Minimum level mark 3 Coolant level check window 3 If the coolant is at or below th...

Страница 55: ...ied in the periodic maintenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAUS1334 Air filter and V belt case air filter elements The air filter element should be repla ced and the V belt case air filter ele ment should be cleaned at the inter vals specified in the periodic maintenance and lubricat...

Страница 56: ...h com pressed air as shown 1 Air filter element holder 2 Air filter element 4 Check the air filter element for damage and replace it if neces sary 5 Install the air filter element with the colored side facing outward NOTICE Make sure that each filter element is properly sea ted in its case The engine should never be operated wit hout the filter elements insta lled otherwise the piston s and or cyl...

Страница 57: ...ut 3 To increase the throttle cable free play turn the adjusting nut in direction a To decrease the throttle cable free play turn the adjusting nut in direction b 1 Rubber cap 2 Locknut 3 Adjusting nut 4 Tighten the locknut 5 Install the cowling EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mix ture and or engine noise To prevent this from occurring t...

Страница 58: ... OVERLOAD THE VEHI CLE Operation of an overloa ded vehicle may result in tire damage loss of control or severe injury Make sure that the total weight of rider pas senger cargo and accessories does not exceed the specified maximum load for the vehicle Do not carry along loosely pac ked items which can shift during a ride Securely pack the heaviest items close to the center of the vehicle and distri...

Страница 59: ...ating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts inclu ding the tires should be left to a Yamaha dealer who has the necessary professional know ledge and experience Front tire Size 120 70 15 M C 56S Michelin Continental 120 70 15 M C 56P Pirelli Manufacturer model Michelin GoldStandard Cont...

Страница 60: ... a shortened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characte ristics EAU33453 Front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system EWA14211 s s WARNING A soft or spongy feeling in the bra k...

Страница 61: ...et EAU22460 Rear brake pads 1 Brake pad wear indicator groove The rear brake is provided with a check plug which if it is removed allows you to check the brake pad wear without disassembling the bra ke To check the brake pad wear check the position of the wear indica tor while applying the brake If a bra ke pad has worn to the point that the wear indicator almost touches the brake disc have a Yama...

Страница 62: ... ce Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate pain ted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes...

Страница 63: ... possible to prevent unsafe con ditions EWA10721 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubri cated at the intervals specified in the periodic maintenance chart EAU23172 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must b...

Страница 64: ...or resulting in a possible loss of con trol EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the perio dic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an...

Страница 65: ... chart 1 Place the vehicle on the centers tand WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them forward and backward If any free play can be felt have a Yamaha dealer check or repair the stee ring EAU23290 Checking the wheel bearings The front and rear wheel bearings must be chec...

Страница 66: ...S AND ALL BATTE RIES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special cons tant voltage battery charger ...

Страница 67: ...tall the battery 1 Connect the battery couplers and then place the battery in the original position 2 Install the battery holder bracket by installing the bolt 3 Install the panel by installing the screw 4 Close the storage compartment 5 Fully charge the battery before installation ECA16530 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage PERIO...

Страница 68: ...rcuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher ampera ge rating than recommended to avoid causing extensive damage to the electrical sys tem and possibly a fire EWA15131 1 Signaling system fuse 2 Hazard fuse 3 Radiator fan fuse 4 ECU Electronic Control Unit fuse 5 Ignition fuse 6 Backup fuse 7 Spare fuse 8 Spare...

Страница 69: ...adver sely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth mois tened with alcohol or thinner 1 Do not touch the glass part of the bulb 1 Remove cowling B See page 6 6 2 Disconnect the headlight coupler and then remove the headlight bulb cover 1 Headlight coupler 2 Headlight bulb cover 3 Remove the headlight bulb hol der according to the following illust...

Страница 70: ...OTICE It is advisable to have a Yamaha dealer perform this job 1 Place the scooter on the centers tand 2 Remove cowling A See page 6 6 3 Remove the socket together with the bulb by turning it coun terclockwise 1 Turn signal light bulb socket 4 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until...

Страница 71: ...torage compartment 2 Bolt 3 Remove the tail brake light and turn signal light bulb holder by pulling it outward 1 Turn signal light bulb socket Tail brake light bulb socket 1 Unlock 1 Remove 4 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 1 Turn signal light bulb 2 Tail brake light bulb PERIODIC MAINTENANCE AND ADJUSTMENT 6 29 6 1C0 F8199 E5 QXD 3 10 08 05 56 Página 7...

Страница 72: ...t EAUM2201 Replacing the license plate light bulb 1 Remove the socket together with the bulb by pulling it out 1 License plate light bulb socket 2 Remove the burnt out bulb by pulling it out 1 License plate light bulb 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in ZAUM0681 1 PERIODIC MAINTENANCE AND ADJUSTMENT 6 30 6 1C0 F8199 E5 QXD 3 10 08 05 56 ...

Страница 73: ...n before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition sys tems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter require any repair take it to a Yamaha dealer whose skilled technicians hav...

Страница 74: ...e there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoli ne or gasoline vapors can ignite or explode causing severe injury or property damage PERIODIC MAINTENANCE AND ADJUSTMENT 6 32 6 1C0 F8199 E5 QXD 3 10 08 05 56 Página 74 ...

Страница 75: ...Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The...

Страница 76: ...wn on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a...

Страница 77: ...r outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu ding the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such pro ducts onto seals gaskets and wheel axles Always rinse the dirt and degre...

Страница 78: ...rgent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely corrosiv...

Страница 79: ...hey will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU36561 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous cover E...

Страница 80: ... turning the engine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alter natively turn the wheels a little every month in order to prevent the tires from becoming degra ded in one spot 6...

Страница 81: ...L 1 27 US qt 1 06 Imp qt Final transmission oil Type SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator capacity including all routes 1 40 L 1 48 US qt 1 23 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank cap...

Страница 82: ... 20 kgf cm2 32 psi 2 20 bar Loading condition 90 kg maximum load Front 210 kPa 2 10 kgf cm2 30 psi 2 10 bar Rear 250 kPa 2 50 kgf cm2 36 psi 2 50 bar Front wheel Wheel type Cast wheel Rim size 15 x MT3 5 Rear wheel Wheel type Cast wheel Rim size 14 x MT3 75 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Left han...

Страница 83: ... W x 1 Meter lighting LED High beam indicator light LED x1 Turn signal indicator light LED x2 Fuel level warning light LED x1 Engine trouble warning light LED x1 Immobilizer system indicator light LED x1 Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A ECU Electronic Control Unit fuse 5 0 A Backup fuse 5 0 A SPECIFICATIONS 8 3 ...

Страница 84: ...y identification number 2 Code re registering key red bow 3 Standard keys black bow The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number...

Страница 85: ... affixed to the bot tom of the seat See page 3 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer CONSUMER INFORMATION 9 2 9 1C0 F8199 E5 QXD 3 10 08 05 56 Página 85 ...

Страница 86: ...eam indicator light 3 3 Horn switch 3 9 I Identification numbers 9 1 Ignition circuit cut off system 3 19 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 3 K Key identification number 9 1 L License plate light bulb replacing 6 30 M Main switch steering lock 3 2 Matte color caution 7 1 Model label 9 2 P Parking 5 4 Part locations 1 1 Periodic maintenance...

Страница 87: ...W Wheel bearings checking 6 23 Wheels 6 18 INDEX 1C0 F8199 E5 QXD 23 10 08 15 33 Página 87 ...

Страница 88: ...1C0 F8199 E5 QXD 3 10 08 05 56 Página 88 ...

Страница 89: ...1C0 F8199 E5 QXD 3 10 08 05 56 Página 89 ...

Страница 90: ...1C0 F8199 E5 QXD 3 10 08 05 56 Página 90 ...

Страница 91: ...1C0 F8199 E5 QXD 3 10 08 05 56 Página 91 ...

Страница 92: ...YAMAHA MOTOR ESPAÑA S A PRINTED IN SPAIN 2008 10 NOVOPRINT S A E 1C0 F8199 E5 QXD 3 10 08 05 56 Página 92 ...

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