CYLINDER AND PISTON
5-26
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
c. Measure piston skirt diameter D “a” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
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EAS24430
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Level the piston ring into the cylinder with the
piston crown.
“C” = maximum of D
1
–D
2
“T” = maximum of D
1
or D
2
- maximum of D
5
or D
6
“R” = maximum of D
1
, D
3
or D
5
- minimum of
D
2
, D
4
or D
6
b. 5.0 mm (0.20 in) from the bottom edge of the
piston
Piston
Diameter D
51.962–51.985 mm (2.0457–
2.0466 in)
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “D”
Piston-to-cylinder clearance
0.015–0.048 mm (0.0006–0.0019
in)
Limit
0.15 mm (0.0059 in)
Piston ring
Top ring
Ring side clearance
0.030–0.065 mm (0.0012–
0.0026 in)
Limit
0.100 mm (0.0039 in)
2nd ring
Ring side clearance
0.020–0.055 mm (0.0008–
0.0022 in)
Limit
0.100 mm (0.0039 in)
a. 40 mm (1.57 in)
Содержание WR125R 2009
Страница 1: ...2009 SERVICE MANUAL WR125R WR125X 22B F8197 E0 ...
Страница 6: ......
Страница 8: ......
Страница 24: ...SPECIAL TOOLS 1 15 ...
Страница 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Страница 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A 1 4 5 6 7 2 3 ...
Страница 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 3 2 4 ...
Страница 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Страница 58: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS 9 1 2 6 7 8 3 5 4 ...
Страница 64: ...CABLE ROUTING 2 39 D D D D B C C B A A E D D C C B B A A E B F A E C D 1 2 1 1 1 5 7 6 4 3 8 8 7 5 4 3 ...
Страница 66: ...CABLE ROUTING 2 41 A A B B C C A A B B A B C E D 1 2 3 4 5 6 7 8 9 12 10 11 14 13 ...
Страница 68: ...CABLE ROUTING 2 43 B B C C A A A B B C C A A B C C 1 2 3 4 3 4 5 6 7 8 9 10 11 ...
Страница 72: ...CABLE ROUTING 2 47 A A C C B B A A B C C B A B E C D 1 2 3 4 5 7 8 9 6 5 6 17 18 12 13 14 14 19 15 16 10 11 ...
Страница 78: ...CABLE ROUTING 2 53 ...
Страница 81: ......
Страница 109: ...ELECTRICAL SYSTEM 3 28 1 a b ...
Страница 110: ...ELECTRICAL SYSTEM 3 29 ...
Страница 113: ......
Страница 142: ...FRONT BRAKE 4 29 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 19 ...
Страница 184: ...CHAIN DRIVE 4 71 ...
Страница 248: ...CRANKCASE 5 61 A Left crankcase B Right crankcase A 1 7 11 12 3 14 2 13 4 5 6 8 9 10 16 15 B ...
Страница 258: ...TRANSMISSION 5 71 ...
Страница 277: ...THROTTLE BODY 7 8 ...
Страница 278: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 ...
Страница 282: ...AIR INDUCTION SYSTEM 7 13 ...
Страница 285: ......
Страница 295: ...ELECTRIC STARTING SYSTEM 8 10 ...
Страница 297: ...CHARGING SYSTEM 8 12 2 AC magneto 4 Rectifier regulator 5 Main fuse 6 Battery ...
Страница 299: ...CHARGING SYSTEM 8 14 ...
Страница 313: ...COOLING SYSTEM 8 28 ...
Страница 343: ...FUEL PUMP SYSTEM 8 58 ...
Страница 369: ......
Страница 370: ......