CONNECTING RODS AND PISTONS
5-62
TIP
Measure cylinder bore “C” by taking side-to-side
and front-to-back measurements of the cylinder.
Then, find the average of the measurements.
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
c. Measure piston skirt diameter “P” with the mi-
crometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
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EAS30748
CHECKING THE PISTON RINGS
1. Measure:
•
Piston ring side clearance
Out of specification
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
•
Piston ring
(into the cylinder)
Bore
78.000–78.010 mm (3.0709–
3.0713 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
“C” = maximum of D
1
–D
6
Taper limit = maximum of D
1
or D
2
– maximum of
D
5
or D
6
Out of round limit = maximum of D
1
, D
3
or D
5
-
minimum of D
2
, D
4
or D
6
Piston
Diameter
77.975–77.990 mm (3.0699–
3.0705 in)
a. 12.0 mm (0.47 in) from the bottom edge of
the piston
Piston-to-cylinder clearance = Cylinder bore “C” -
Piston skirt diameter “P”
Piston-to-cylinder clearance
0.010–0.035 mm (0.0004–0.0014
in)
Piston ring
Top ring
Ring side clearance
0.030–0.065 mm (0.0012–0.0026
in)
Limit
0.115 mm (0.0045 in)
2nd ring
Ring side clearance
0.020–0.055 mm (0.0008–0.0022
in)
Limit
0.115 mm (0.0045 in)
Содержание TRACER MT09 TRA
Страница 1: ...2015 SERVICE MANUAL MT09TRA MT09TRAF 2PP 28197 E0 ...
Страница 2: ......
Страница 8: ......
Страница 56: ...SPECIAL TOOLS 1 47 ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS30021 LUBRICATION DIAGRAMS 1 2 3 4 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 7 8 ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Страница 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Страница 92: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Страница 94: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20020 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Страница 95: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Страница 96: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Страница 98: ...CABLE ROUTING 2 41 EAS20021 CABLE ROUTING Handlebar top view ...
Страница 100: ...CABLE ROUTING 2 43 Handlebar front view ...
Страница 102: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Страница 104: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Страница 106: ...CABLE ROUTING 2 49 Air filter case and throttle body top view and left side view ...
Страница 108: ...CABLE ROUTING 2 51 Air cut off valve left side view ...
Страница 110: ...CABLE ROUTING 2 53 Frame and engine right side view ...
Страница 112: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Страница 114: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Страница 116: ...CABLE ROUTING 2 59 Frame top view ...
Страница 118: ...CABLE ROUTING 2 61 Frame top view ...
Страница 120: ...CABLE ROUTING 2 63 Frame top view ...
Страница 122: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Страница 124: ...CABLE ROUTING 2 67 Rear brake ...
Страница 126: ...CABLE ROUTING 2 69 Hydraulic unit top view and left side view ...
Страница 128: ...CABLE ROUTING 2 71 ...
Страница 162: ...PERIODIC MAINTENANCE 3 32 ...
Страница 170: ...GENERAL CHASSIS 1 4 5 1 a b ...
Страница 199: ...REAR WHEEL 4 34 Thickness gauge 90890 03180 Feeler gauge set YU 26900 9 1 2 a ...
Страница 212: ...FRONT BRAKE 4 47 BRAKE SYSTEM ABS on page 3 15 ...
Страница 268: ...CHAIN DRIVE 4 103 ...
Страница 381: ...THROTTLE BODIES 7 14 ...
Страница 382: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Страница 388: ...AIR INDUCTION SYSTEM 7 21 ...
Страница 391: ......
Страница 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Страница 397: ...IGNITION SYSTEM 8 6 ...
Страница 398: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Страница 404: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Страница 405: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 15 Battery 16 Engine ground ...
Страница 407: ...CHARGING SYSTEM 8 16 ...
Страница 408: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Страница 411: ...LIGHTING SYSTEM 8 20 ...
Страница 412: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Страница 418: ...COOLING SYSTEM 8 27 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Страница 421: ...COOLING SYSTEM 8 30 ...
Страница 422: ...FUEL INJECTION SYSTEM 8 31 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Страница 467: ...FUEL INJECTION SYSTEM 8 76 ...
Страница 468: ...FUEL PUMP SYSTEM 8 77 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Страница 471: ...FUEL PUMP SYSTEM 8 80 ...
Страница 472: ...IMMOBILIZER SYSTEM 8 81 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Страница 481: ...IMMOBILIZER SYSTEM 8 90 ...
Страница 482: ...ABS ANTI LOCK BRAKE SYSTEM 8 91 EAS20085 ABS ANTI LOCK BRAKE SYSTEM EAS30843 CIRCUIT DIAGRAM ...
Страница 484: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS30525 ABS COMPONENTS CHART 1 2 3 4 5 6 7 8 9 1 ...
Страница 486: ...ABS ANTI LOCK BRAKE SYSTEM 8 95 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Страница 514: ...ELECTRICAL COMPONENTS 8 123 EAS20089 ELECTRICAL COMPONENTS ...
Страница 516: ...ELECTRICAL COMPONENTS 8 125 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Страница 540: ...ELECTRICAL COMPONENTS 8 149 ...
Страница 554: ...EVENT CODE TABLE 9 13 ...
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