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Periodic maintenance and adjustment

7-34

EAU86350

Troubleshooting chart

Check the fuel level in
the fuel tank.

1. Fuel

There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel.

The engine does not start.
Check the battery.

Try starting the engine.

4. Compression

There is compression.

There is no compression.

The engine does not start.
Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

Remove the spark plug
and check the electrodes.

3. Ignition

Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug(s).

Have a Yamaha dealer check the vehicle.

The engine does not start.
Check the compression.

Operate the electric starter.

2. Battery

The engine turns over
quickly.

The engine turns over
slowly.

The battery is good.

Dry

Wet

Try starting the engine.

Check the battery lead connections,
and charge the battery if necessary.

The engine does not start.
Check the ignition.

Содержание MTN890 2021

Страница 1: ...re operating this vehicle This manual should stay with this vehicle if it is sold EAU46091 EAU46091 EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini Buku panduan diberi ber...

Страница 2: ...from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your...

Страница 3: ...sed to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided...

Страница 4: ...10202 MTN890 OWNER S MANUAL 2021 by Yamaha Motor Co Ltd 1st edition March 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly...

Страница 5: ...tion and important riding points 6 1 Engine break in 6 1 Starting the engine 6 2 Shifting 6 3 Tips for reducing fuel consumption 6 4 Parking 6 5 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Pe...

Страница 6: ...7 28 Battery 7 28 Replacing the fuses 7 30 Vehicle lights 7 32 License plate light 7 32 Supporting the motorcycle 7 32 Troubleshooting 7 33 Troubleshooting chart 7 34 Motorcycle care and storage 8 1...

Страница 7: ...raining courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle proper...

Страница 8: ...rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passen...

Страница 9: ...istribu tion of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that h...

Страница 10: ...med to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to c...

Страница 11: ...ng and replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Che...

Страница 12: ...Spring preload adjuster page 4 26 2 Compression damping force adjuster page 4 26 3 Battery page 7 28 4 Seat page 4 24 5 Rebound damping force adjuster page 4 28 6 Spring preload adjuster page 4 28 7 S...

Страница 13: ...age 4 21 3 Spring preload adjuster page 4 26 4 Rebound damping force adjuster page 4 26 5 Coolant reservoir page 7 13 6 Engine oil level check window page 7 10 7 Engine oil filler cap page 7 10 8 Brak...

Страница 14: ...4 6 5 7 8 3 1 Clutch lever page 4 18 2 Left handlebar switches page 4 3 3 Main switch steering lock page 4 2 4 Instrument panel page 4 5 4 9 5 Right handlebar switches page 4 3 6 Front brake fluid res...

Страница 15: ...s saved when the vehicle is turned off The D MODE is controlled by the MODE switches see page 4 4 for more information EAU91432 TCS MODE This model is equipped with adjustable traction slide and lift...

Страница 16: ...a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces When the ve...

Страница 17: ...re normal shifting can be done even when QSS is set to on Check the QS indicator for current status and usability information Upshifting conditions Vehicle speed of at least 20 km h 12 mi h Engine spe...

Страница 18: ...peed data BC1 is designed to engage and maximize braking when the vehicle is upright BC2 uses additional data from the IMU to regulate applied brake power when cornering to suppress lateral wheel slip...

Страница 19: ...regis tered TIP Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may caus...

Страница 20: ...engine can be started The key cannot be removed TIP The headlight s will turn on when the engine is started To prevent battery drain do not leave the key in the on position without the engine running...

Страница 21: ...ly To unlock the steering Push the key in and turn it to OFF EAU66055 Handlebar switches Left Right 1 Push 2 Turn 1 2 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Hazard switch OFF 5 Horn swit...

Страница 22: ...are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic haz ard The hazard lights can be turned on or off only when the key is in the ON po...

Страница 23: ...press the wheel switch in towards the handlebar to select items indicated by the cursor and con firm settings changes Press and hold the switch inward to reset selected items TIP If the wheel switch...

Страница 24: ...a Yamaha dealer check the on board diagnostic system The electri cal circuit of the warning light can be checked by turning the vehicle power on The light should come on for a few seconds and then go...

Страница 25: ...is turned off and 30 seconds have passed the indicator light will flash steadily to indicate the immobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however...

Страница 26: ...started If a malfunction is detected this light will come on and the oil pres sure icon will flash NOTICE ECA22441 If the oil pressure and coolant warn ing light does not go off after start ing the e...

Страница 27: ...distract the opera tor and increase the risk of an acci dent Speedometer The speedometer shows the vehicle s traveling speed TIP The display can be switched between kilometers and miles See Unit on pa...

Страница 28: ...lay will highlight grey Rotate the wheel switch to choose a different display item Push the wheel switch inward to con firm the new display item TIP ODO will lock at 999999 and can not be reset TRIP1...

Страница 29: ...ged and displayed on the right can be ad justed using the MODE up down switches Use the MODE switch to toggle left right between TCS MODE and D MODE See page 3 1 for information on D MODE and TCS MODE...

Страница 30: ...nd down to adjust the temperature level Press the wheel switch inward to con firm the temperature level and exit the grip warmer function NOTICE ECA17932 Be sure to wear gloves when using the grip war...

Страница 31: ...ror mode warning will appear as follows Err and indicator light indicates an ECU error Err only indicates an ABS ECU error TIP Depending on the nature of the error the display may not function properl...

Страница 32: ...yed Exiting the settings menu by pressing and holding the wheel switch may not save set tings changes Display Setting This module allows you to switch the lap time mode and tachometer color mode ON OF...

Страница 33: ...l TIP TCS can only be turned on or off via the main screen using the MODE switches SCS and LIF can be turned off in dependently of TCS for TCS MODE M When TCS MODE has been set to OFF on the main scre...

Страница 34: ...en be used when shifting in that direction TIP If the QSS setting cannot be changed turn the engine off with the gear posi tion set to neutral then change the set ting Shift Indicator This module allo...

Страница 35: ...itch the display between metric and imperial measurement units When using kilometers the fuel con sumption units can be changed be tween km L or L 100km When using miles MPG will be available Temperat...

Страница 36: ...age the drivetrain from the engine such as when shifting gears pull the clutch lever toward to the han dlebar Release the lever to engage the clutch and transmit power to the rear wheel TIP The lever...

Страница 37: ...grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip push the brake lever away from the throttle grip and ro...

Страница 38: ...l re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On c...

Страница 39: ...inserted push down the fuel tank cap Turn the key 1 4 turn counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition t...

Страница 40: ...k 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to secure...

Страница 41: ...ehicle performance problems NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to th...

Страница 42: ...ans or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minu...

Страница 43: ...n The rider footrests can be adjusted to one of two positions From the factory the footrests are in the low position Have a Yamaha dealer adjust the posi tions of the rider footrests EAU46833 Handleba...

Страница 44: ...on b to decrease the spring preload The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load the longer dist...

Страница 45: ...force To set the compression damping for ce turn the adjuster in direction a until it stops and then count the clicks in di rection b TIP Be sure to perform this adjustment on the left fork leg TIP W...

Страница 46: ...nd the maximum or minimum settings Spring preload Turn the adjusting ring in direction a to increase the spring preload Turn the adjusting ring in direction b to decrease the spring preload Align the...

Страница 47: ...tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not sub...

Страница 48: ...ht TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit...

Страница 49: ...em prevents in gear engine starts unless the clutch lever is pulled and the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Peri...

Страница 50: ...e stall After the engine has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO...

Страница 51: ...this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or dam...

Страница 52: ...bles Make sure that operation is smooth Lubricate if necessary 7 24 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 22 7 24 Wheels and tires Check for...

Страница 53: ...nstruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer ch...

Страница 54: ...e load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any c...

Страница 55: ...perature warning light should come on and stay on until the en gine is started The ABS warning light should come on and stay on until the ve hicle reaches a speed of 5 km h 3 mi h NOTICE ECA24110 If a...

Страница 56: ...on into the neutral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it This model is equipped with a quick shift system See page 3 3 NOTIC...

Страница 57: ...neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly...

Страница 58: ...10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwi...

Страница 59: ...Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fire...

Страница 60: ...provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenanc...

Страница 61: ...rmed in stead EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000...

Страница 62: ...6 Evaporative emis sion control system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 120...

Страница 63: ...0 4 y r e v E e c a l p e R 3 Clutch Check operation Adjust 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and...

Страница 64: ...emblies for looseness Moderately repack with lithium soap based grease 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with si...

Страница 65: ...Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 25 Engine oil lter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage s...

Страница 66: ...r dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and chan...

Страница 67: ...f elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adju...

Страница 68: ...chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no f...

Страница 69: ...e used oil 3 Remove the engine oil filler cap and then the engine oil drain bolt and gasket TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with...

Страница 70: ...nt ECA10012 EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists i...

Страница 71: ...only the coolant reser voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled wate...

Страница 72: ...coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic...

Страница 73: ...e appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im pro...

Страница 74: ...be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to...

Страница 75: ...rva tively for approximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU...

Страница 76: ...clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is f...

Страница 77: ...hould only be serviced by a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance...

Страница 78: ...e brake pads as a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level R...

Страница 79: ...faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pad...

Страница 80: ...nce A from the drive chain guard to the middle of the chain link be ing pressed down at position B 5 If distance A is incorrect adjust it as follows NOTICE Improper drive chain slack will overload the...

Страница 81: ...arm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure that the drive chain pu...

Страница 82: ...te solvents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain a...

Страница 83: ...tle grip housing should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44276 Checking and lubricating the brake and shift pedals The operation of the...

Страница 84: ...peration of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not mo...

Страница 85: ...check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To...

Страница 86: ...the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in...

Страница 87: ...ional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damag...

Страница 88: ...the fuse box cover by pressing inwards at the two points indicated on the cover and pulling upwards 3 Remove the blown fuse using the fuse puller 1 Fuse box 1 1 1 Ignition fuse 2 2 Signaling system fu...

Страница 89: ...it in question to check if the device operates 7 If the fuse immediately blows again have a Yamaha dealer check the electrical system NOTICE ECA27210 Do not drive while the fuse box cov er is removed...

Страница 90: ...lm or stickers to the headlight lens EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb EAU67131 Supporting...

Страница 91: ...should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yama...

Страница 92: ...ler check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plu...

Страница 93: ...n the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that...

Страница 94: ...of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Ge...

Страница 95: ...sh or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equip...

Страница 96: ...s WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mi...

Страница 97: ...lectrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or inju...

Страница 98: ...JASO standard MA Engine oil quantity Oil change 2 80 L 2 96 US qt 2 46 Imp qt With oil filter removal 3 20 L 3 38 US qt 2 82 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28...

Страница 99: ...e Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V...

Страница 100: ...ION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space...

Страница 101: ...is of malfunctions and for research statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor...

Страница 102: ...order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate l...

Страница 103: ...fork checking 7 27 Fuel 4 22 Fuel consumption tips for reducing 6 4 Fuel level warning light 4 6 Fuel tank cap 4 21 Fuel tank overflow hose 4 23 Fuses replacing 7 30 H Handlebar position adjusting 4...

Страница 104: ...ts lubricating 7 27 T TCS MODE 3 1 Throttle grip checking and lubricating 7 25 Tires 7 15 Tool kit 7 2 Troubleshooting 7 33 Troubleshooting chart 7 34 Turn signal indicator lights 4 6 Turn signal swit...

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