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OWNER’S MANUAL

 

F20A
F25A
FT25B 

 

65W-28199-7D-E0

Содержание FT25B

Страница 1: ...OWNER S MANUAL F20A F25A FT25B 65W 28199 7D E0...

Страница 2: ...1 Read this owner s manual carefully before operating or working on your outboard motor Keep this manual onboard in a waterproof bag when boating This manual should stay with the outboard motor if it...

Страница 3: ...es between your machine and this manual If there is any question concerning this manu al please consult your Yamaha dealer To ensure long product life Yamaha recom mends that you use the product and p...

Страница 4: ...er or Rectifier Regulator 11 Propeller selection 11 Start in gear protection 12 Basic components 13 Main components 13 Fuel tank 13 Fuel joint 14 Fuel gauge 14 Fuel tank cap 14 Air vent screw 14 Remot...

Страница 5: ...ounting models 48 Storing outboard motor 48 Procedure 49 Lubrication 50 Battery care 50 Flushing power unit 51 Cleaning the outboard motor 52 Checking painted surface of motor 52 Periodic maintenance...

Страница 6: ...Table of contents Treatment of submerged motor 78 Procedure 78...

Страница 7: ...tboard motor is sto len EMU25190 Key number If a main key switch is equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the...

Страница 8: ...ctured below conform to SAV the Swiss exhaust emission regulations for Swiss inshore waters Approval label of emission control certif icate Fuel requirement label 1 EC label location ZMU05495 1 ZMU016...

Страница 9: ...Read this manual Read any manuals supplied with the boat Read all labels on the outboard motor and the boat If you need any additional information contact your Yamaha dealer EMU33830 Warning labels I...

Страница 10: ...othing away from rotating parts while the engine is running Do not touch or remove electrical parts when starting or during operation 3 WARNING EWM01670 Read Owner s Manuals and labels Wear an approve...

Страница 11: ...perator s Manual Hazard caused by continuous rotation Electrical hazard Remote control lever gear shift lever operat ing direction dual direction Engine start Engine cranking ZMU05696 ZMU05664 ZMU0566...

Страница 12: ...t is tilt ed even when the tilt support lever is locked Severe injury could occur if the outboard mo tor accidentally falls EMU33670 Engine shut off cord Attach the engine shut off cord so that the en...

Страница 13: ...e water near the boat shift into neutral and shut off the motor Stay away from swimming areas Swimmers can be hard to see The propeller can keep moving even when the motor is in neutral Shut off the e...

Страница 14: ...ting an obstacle apply throttle and turn in another direction EMU33790 Weather Stay informed about the weather Check weather forecasts before boating Avoid boating in hazardous weather EMU33880 Passen...

Страница 15: ...nnel to help prevent electro static sparks CAUTION ECM00010 Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign mat ter EMU25580 Gasolin...

Страница 16: ...oard mo tor could result in hazardous condi tions such as poor handling loss of control or fire hazards Because the motor is very heavy spe cial equipment and training is required to mount it safely E...

Страница 17: ...and design of your propeller have a direct impact on acceleration top speed fuel economy and even engine life Yamaha designs and manufactures propel lers for every Yamaha outboard motor and every app...

Страница 18: ...rted only when it is in neutral Always select neutral before starting the engine 1 Propeller diameter in inches 2 Propeller pitch in inches 3 Type of propeller propeller mark 1 Propeller diameter in i...

Страница 19: ...ing water pilot hole 3 Top cowling lock lever s 4 Drain screw 5 Anti cavitation plate 6 Trim tab anode 7 Propeller 8 Cooling water inlet 9 Trim rod 10 Clamp bracket 11 Power trim and tilt switch 12 Ma...

Страница 20: ...ank cap This cap seals the fuel tank When removed the tank can be filled with fuel To remove the cap turn it counterclockwise EMU25860 Air vent screw This screw is on the fuel tank cap To loosen the s...

Страница 21: ...211 Neutral throttle lever To open the throttle without shifting into ei ther forward or reverse put the remote con trol lever in the neutral position and lift the neutral throttle lever NOTE The neut...

Страница 22: ...that the boat moves astern EMU25941 Throttle grip The throttle grip is on the tiller handle Turn the grip counterclockwise to increase speed and clockwise to decrease speed EMU25961 Throttle indicator...

Страница 23: ...switch for the engine to run The cord should be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the cord will pull out the clip...

Страница 24: ...Main switch The main switch controls the ignition system its operation is described below off With the main switch in the off posi tion the electrical circuits are off and the key can be removed on Wi...

Страница 25: ...down tilts the outboard motor down and trims it down When the switch is released the outboard motor will stop in its current position NOTE For instructions on using the power trim and tilt switch see...

Страница 26: ...B in the figure CAUTION ECM00840 The trim tab also serves as an anode to protect the engine from electrochemical corrosion Never paint the trim tab as it will become ineffective as an anode EMU26252...

Страница 27: ...lock lever in the release position EMU26321 Tilt support knob To keep the outboard motor in the tilted up position push the tilt support knob under the swivel bracket CAUTION ECM00660 Do not use the t...

Страница 28: ...e the engine top cowling turn the lock lever s and lift off the cowling When in stalling the cowling check to be sure it fits properly in the rubber seal Then lock the cowling again by returning the l...

Страница 29: ...ipped with an overheat warning indi cator it will light or blink The buzzer will sound if equipped on the tiller handle remote control box or main switch panel If the warning system has activated stop...

Страница 30: ...e to do so Check the oil level and add oil as needed If the oil level is correct and the warning device does not switch off consult your Yamaha dealer CAUTION ECM00101 Do not continue to run the engin...

Страница 31: ...ging should mount the motor EMU33470 Mounting the outboard motor The outboard motor should be mounted so that the boat is well balanced Otherwise the boat could be hard to steer For single en gine boa...

Страница 32: ...the optimum mounting height Consult your Yamaha dealer or boat man ufacturer for further information on deter mining the proper mounting height For instructions on setting the trim angle of the outboa...

Страница 33: ...oke models Your new engine requires a period of ten hours break in to allow mating surfaces of moving parts to wear in evenly Correct break in will help ensure proper performance and longer engine lif...

Страница 34: ...e engine The controls should work smoothly with out binding or unusual free play Look for loose or damaged connections Check operation of the starter and stop switches when the outboard motor is in th...

Страница 35: ...tightly moored and that you can steer clear of any obstructions Be sure there are no swimmers in the water near you When the air vent screw is loosened gasoline vapor will be released Gaso line is hig...

Страница 36: ...the tank hori zontally otherwise fuel cannot be drawn from the fuel tank 4 Squeeze the primer pump with the ar row pointing up until you feel it become firm EMU27491 Starting engine WARNING EWM01600...

Страница 37: ...the boat could slow rapidly This could cause people and objects in the boat to be thrown forward 3 Place the throttle grip in the start position 4 Pull the manual starter handle slowly un til you feel...

Страница 38: ...ine power means the loss of most steering control Also without engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward 3 Turn the main switch to o...

Страница 39: ...maha dealer if the cause for the low oil pressure warning indicator can not be found A continuous flow of water from the pi lot hole shows that the water pump is pumping water through the cooling pass...

Страница 40: ...ck that the tilt lock lever is in the lock down position if equipped before operating in reverse To shift from in gear forward reverse to neutral 1 Close the throttle so that the engine slows to idle...

Страница 41: ...The boat is not equipped with a separate braking system Water resistance stops it af ter the throttle lever is moved back to idle The stopping distance varies depending on gross weight water surface c...

Страница 42: ...e depends upon the combination of boat engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed WARNING EWM00740 Excessive trim for...

Страница 43: ...rd motor trim angle can be changed approximately 4 degrees by shifting the trim rod one hole EMU27883 Adjusting trim angle Power trim and tilt WARNING EWM00752 Be sure all people are clear of the out...

Страница 44: ...down it is easier to accelerate from a standing start onto plane Bow Up Too much trim out puts the bow of the boat too high in the water Performance and econ omy are decreased because the hull of the...

Страница 45: ...the fuel line or close the fuel cock if the engine will be tilted for more than a few minutes Otherwise fuel may leak CAUTION ECM00241 Before tilting the outboard motor stop the engine by following t...

Страница 46: ...ge 47 EMU32722 Procedure for tilting up power trim and tilt models 1 Place the remote control lever in neutral 2 Press the power trim and tilt switch up until the outboard motor has tilted up complete...

Страница 47: ...0 Be sure to retract the trim rods complete ly during mooring This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism EMU30192 Procedure for tiltin...

Страница 48: ...ting in loss of control Do not rotate the outboard motor 180 and operate the boat in reverse Place the gear shift in reverse to operate the boat in reverse Use extra care when operating in re verse To...

Страница 49: ...e free position 6 Slowly lower the outboard motor to the normal position EMU32850 Power trim and tilt models The outboard motor can be tilted up partially to allow operation in shallow water WARNING E...

Страница 50: ...Also rinse the outside of the outboard motor with fresh wa ter and if possible rinse the power head un der the cowling Cruising in muddy or turbid water Yamaha strongly recommends that you use the op...

Страница 51: ...n F25AE 1275 mm 50 2 in F25AET 1275 mm 50 2 in F25AMH 1275 mm 50 2 in FT25BET 1311 mm 51 6 in Transom height S F25AE 423 mm 16 7 in F25AMH 423 mm 16 7 in Transom height L F20AET 550 mm 21 7 in F25AE 5...

Страница 52: ...20HR IEC F20AET 40 0 Ah F25AE 40 0 Ah F25AET 40 0 Ah FT25BET 40 0 Ah Alternator output F25AMH 80 W Maximum generator output F20AET 15 0 A F25AE 15 0 A F25AET 15 0 A FT25BET 15 0 A Drive unit Gear pos...

Страница 53: ...8 ft lb 3 57 kgf m F25AET 35 0 Nm 25 8 ft lb 3 57 kgf m F25AMH 35 0 Nm 25 8 ft lb 3 57 kgf m FT25BET 40 0 Nm 29 5 ft lb 4 08 kgf m Engine oil drain bolt F20AET 28 0 Nm 20 7 ft lb 2 86 kgf m F25AE 28 0...

Страница 54: ...ailered and stored in the normal running position If there is insufficient road clearance in this position then trailer the outboard motor in the tilt po sition using a motor support device such as a...

Страница 55: ...top cowling and si lencer cover Remove the propeller 4 Install the outboard motor on the test tank Fill the tank with fresh water to above the level of the anti cavitation plate CAUTION ECM00290 If th...

Страница 56: ...il is recommended Contact your Yamaha dealer for information about fogging oil and procedures for your engine EMU28431 Battery care WARNING EWM00330 Battery electrolytic fluid is dangerous it contains...

Страница 57: ...water pump may be damaged and severe damage from overheating can result 1 After shutting off the engine unscrew the garden hose connector from the fit ting on the bottom cowling 2 Screw the garden hos...

Страница 58: ...perform maintenance unless otherwise specified If you are not familiar with ma chine servicing this work should be done by your Yamaha dealer or other qualified mechanic EMU28511 Replacement parts If...

Страница 59: ...ntenance Yamaha recommends that you do this service twice as often as specified in the maintenance chart For ex ample if a particular service should be done at 50 hours do it instead at 25 hours This...

Страница 60: ...ther turbid cloudy acidic water the engine should be flushed with clean water after each use The symbol indicates the check ups which you may carry out yourself The symbol indicates work to be carried...

Страница 61: ...Propeller nut Cotter pin Inspection or replace ment as necessary Shift link shift cable Inspection adjustment or replacement as nec essary Spark plug s Inspection adjustment or replacement as nec ess...

Страница 62: ...h Inspection or replace ment as necessary Wire harness connec tions Wire coupler con nections Inspection or replace ment as necessary Yamaha Fuel tank Inspection and clean ing as necessary Item Action...

Страница 63: ...Maintenance 57 EMU28941 Greasing Yamaha grease A water resistant grease Yamaha grease D corrosion resistant grease for propeller shaft F25AMH ZMU02307...

Страница 64: ...plug is an important engine com ponent and is easy to inspect The condition of the spark plug can indicate something about the condition of the engine For exam ple if the center electrode porcelain i...

Страница 65: ...MU28962 Checking fuel system WARNING EWM00060 Gasoline and its vapors are highly flam mable and explosive Keep away from sparks cigarettes flames or other sources of ignition WARNING EWM00910 Leaking...

Страница 66: ...must be reassembled carefully with the O ring filter cup and hoses in place Improper assembly or replacement could result in a fuel leak which could result in a fire or explosion hazard EMU29001 Clea...

Страница 67: ...armed up fully the idle speed will measure higher than normal If you have difficulty ver ifying the idle speed or the idle speed re quires adjustment consult a Yamaha dealer or other qualified mechani...

Страница 68: ...surface of the drain hole Then tighten 1 4 to 1 2 turn more Tighten the drain screw to the correct torque with a torque wrench as soon as possible 4 Add the correct amount of oil through the filler h...

Страница 69: ...re the level falls between the up per and lower marks Fill with oil if it is below the lower mark or drain to the specified level if it is above the upper mark 7 Dispose of used oil according to local...

Страница 70: ...eck that all switches work 3 Tilt the outboard motor up and check that the trim and tilt rod is pushed out completely 4 Check that the trim and tilt rod is free of corrosion or other flaws 5 Tilt the...

Страница 71: ...d the pro peller shaft Check the propeller shaft oil seal for dam age EMU30661 Removing propeller EMU29196 Spline models 1 Straighten the cotter pin and pull it out using a pair of pliers 2 Remove the...

Страница 72: ...in the hole and bend the cotter pin ends NOTE If the propeller nut does not align with the propeller shaft hole after tightening to the specified torque tighten the nut further to align it with the h...

Страница 73: ...ng device inject the gear oil into the gear oil drain screw hole 6 Put a new gasket on the oil level plug When the oil begins to flow out of the oil level plug hole insert and tighten the oil level pl...

Страница 74: ...emove the screws holding the fuel joint assembly Pull the assembly out of the tank 4 Clean the filter located on the end of the suction pipe in a suitable cleaning sol vent Allow the filter to dry 5 R...

Страница 75: ...egetable oil Get immediate medical attention Batteries also generate explosive hydro gen gas therefore you should always follow these preventive measures Charge batteries in a well ventilated ar ea Ke...

Страница 76: ...off before work ing on the battery Reversal of the battery cables will dam age the electrical parts Connect the red battery cable first when installing the battery and discon nect the black battery c...

Страница 77: ...hould be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for your area to inhibit marine growth Do not use anti fouling pain...

Страница 78: ...viced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fil...

Страница 79: ...amaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is car...

Страница 80: ...type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed...

Страница 81: ...EMU29433 Temporary action in emergency EMU29440 Impact damage WARNING EWM00870 The outboard motor can be seriously damaged by a collision while operating or trailering Damage could make the out board...

Страница 82: ...protection device does not oper ate Make sure the remote control lever is in neutral Otherwise the boat could unexpectedly start to move which could result in an accident Attach the engine shut off co...

Страница 83: ...g engine 1 Remove the top cowling 2 Remove the start in gear protection ca ble from the starter after removing the clip and the screw if the cable is equipped 3 Remove the starter flywheel cover after...

Страница 84: ...ay mud salt sea weed and so on with fresh water 2 Remove the spark plug s then face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the carburetor f...

Страница 85: ......

Страница 86: ...YAMAHA MOTOR CO LTD Printed on recycled paper Printed in Japan April 2007 0 5 1...

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