CYLINDER HEAD
5-23
EAS24120
REMOVING THE CYLINDER HEAD
1. Remove:
• Cylinder head bolts
NOTE:
• Loosen the bolts in the proper sequence as
shown.
• Loosen each bolt 1/2 of a turn at a time. After
all of the bolts are fully loosened, remove them.
EAS24160
CHECKING THE CYLINDER HEAD
1. Eliminate:
• Combustion chamber carbon deposits
(with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damag-
ing or scratching:
• Spark plug bore threads
• Valve seats
2. Check:
• Cylinder head
Damage/scratches
→
Replace.
• Cylinder head water jacket
Mineral deposits/rust
→
Eliminate.
3. Measure:
• Cylinder head warpage
Out of specification
→
Resurface the cylinder
head.
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a. Place a straightedge “1” and a thickness
gauge “2” across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylinder
head as follows.
d. Place a 400–600 grit wet sandpaper on the
surface plate and resurface the cylinder head
using a figure-eight sanding pattern.
NOTE:
To ensure an even surface, rotate the cylinder
head several times.
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EAS24240
INSTALLING THE CYLINDER HEAD
1. Install:
• Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
• Cylinder head bolts (M10) “1”–“10”
• Cylinder head bolts (M6) “11”, “12”
WARNING
EW3P61013
Replace the bolts with new ones.
NOTE:
Tighten the bolts using the following procedure.
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a. Lubricate the cylinder head bolts and wash-
ers with engine oil.
b. Install the washers and cylinder head bolts.
c. Tighten the cylinder head bolts (M10) in the
proper tightening sequence as shown.
d. Loosen and retighten the cylinder head bolts
in the proper tightening sequence as shown.
Warpage limit
0.10 mm (0.0039 in)
T
R
.
.
Cylinder head bolt (M10)
1st
25 Nm (2.5 m·kg, 18 ft·lb)
New
Содержание FJR1300AS(X)
Страница 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2...
Страница 6: ......
Страница 8: ......
Страница 50: ...SPECIAL TOOLS 1 41...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2...
Страница 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9...
Страница 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7...
Страница 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12...
Страница 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1...
Страница 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Страница 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E...
Страница 112: ...CABLE ROUTING FJR1300A 2 61 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A...
Страница 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G...
Страница 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Страница 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G...
Страница 132: ...CABLE ROUTING FJR1300AS 2 81 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A...
Страница 136: ...CABLE ROUTING FJR1300AS 2 85...
Страница 139: ......
Страница 198: ...GENERAL CHASSIS 4 11 b a 1 2...
Страница 317: ...ENGINE REMOVAL 5 12 3 Check Gear position setting Refer to Diagnostic code table Diagnostic code No Sh_ _65 1 2 3...
Страница 326: ...CAMSHAFTS 5 21...
Страница 420: ...CONNECTING RODS AND PISTONS 5 115...
Страница 458: ...WATER PUMP 6 15...
Страница 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6...
Страница 477: ......
Страница 489: ...IGNITION SYSTEM 8 12...
Страница 505: ...ELECTRIC STARTING SYSTEM 8 28...
Страница 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery...
Страница 509: ...CHARGING SYSTEM 8 32...
Страница 533: ...COOLING SYSTEM 8 56...
Страница 581: ...FUEL PUMP SYSTEM 8 104...
Страница 591: ...ACCESSORY BOX SYSTEM 8 114 54 Coupler 4 wire harness front cowling wire harness 80 Accessory box solenoid...
Страница 593: ...ACCESSORY BOX SYSTEM 8 116...
Страница 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off...
Страница 605: ...IMMOBILIZER SYSTEM 8 128...
Страница 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138...
Страница 702: ...ELECTRICAL COMPONENTS 8 225 EAS27970 ELECTRICAL COMPONENTS FJR1300A 1 18 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9...
Страница 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19...
Страница 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4...
Страница 736: ...ELECTRICAL COMPONENTS 8 259...
Страница 745: ......
Страница 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...