PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YAMAHA DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.
*
PREVENTIVE MAINTENANCE SCHEDULE
EVERY 10,000 KM
EVERY 10,000 KM
22
Check operation/oil leakage.
REAR SHOCK
ABSORBER
Replace if necessary.
FRONT FORKS
21
Check operation/oil leakage. Repair if necessary.
STEERING BEARING
20
Check Bearing assembly for looseness;
Correct if necessary.
Relace oil
Repack grease
S.NO
ITEM
OPERATION
DRIVE CHAIN
Check Chain slack, alignment. Adjust if necessary.
Clean periodically.
23
NUTS, BOLTS AND
FASTENERS
Check all Chassis fittings and fasteners for looseness.
Tighten as per specification.
24
CENTERSTAND AND
SIDE STAND
Check operation and lubricate if necessary.
25
Check electrolyte level and top it up if necessary.
Check specific gravity and charge if required.
Check breather pipe for blockage and routing.
26
BATTERY
CONTROL CABLES
-THROTTLE
-CLUTCH
-FRONT BRAKE
27
Readjust or replace as required.
Check operation, free play, cable damage
EVERY MONTH
*
EVERY 10,000 KMS
WHEEL BEARING
19
Check Bearing assembly for looseness, damage;
Replace if necessary.
Repack grease
WHEELS
18
Check runout, spoke tightness, damage;
Correct it, if necessary.
REAR ARM PIVOT
17
Tighten with specified Torque if necessary
Check Rear Arm assembly for looseness.
CLUTCH
16
Crankcase L.H. Adjust if necessary
Check alignment marks on Push Lever and
30 DAYS OR
500~700 KMS
AFTER
DURING SERVICE DAYS OR KMS
WHICHEVE OCCURS FIRST
90 DAYS OR
2500~2700 KMS
180 DAYS OR
4500~5000 KMS
2000 KMS
10
CHAPT4_5_6.cdr
Wednesday,October19,200510:32:42AM
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