6-20
FRONT FORK
8. Install:
• Outer tube "1"
To inner tube "2".
9. Install:
• Slide metal "1"
• Oil seal washer "2"
To outer tube slot.
Press the slide metal into the outer
tube with fork seal driver "3".
10. Install:
• Oil seal "1"
Press the oil seal into the outer tube
with fork seal driver "2".
11. Install:
• Stopper ring "1"
Fit the stopper ring correctly in the
groove in the outer tube.
12. Install:
• Dust seal "1"
Apply the lithium soap base grease
on the inner tube.
13. Check:
• Inner tube smooth movement
Tightness/binding/rough spots
→
Repeat the steps 2 to 12.
14. Compress the front fork fully.
15. Fill:
• Front fork oil
Until outer tube top surface with
recommended fork oil "1".
• Be sure to use recommended
fork oil. If other oils are used,
they may have an excessively ad-
verse effect on the front fork per-
formance.
• Never allow foreign materials to
enter the front fork.
16. After filling, pump the damper rod
"1" slowly up and down more than
10 times to distribute the fork oil.
17. Fill:
• Front fork oil
Until outer tube top surface with
recom-mended fork oil once
more.
18. After filling, pump the outer tube
"1" slowly up and down (about
200 mm (7.9 in) stroke) to distrib-
ute the fork oil once more.
Be careful not to excessive full stroke.
A stroke of 200 mm (7.9 in) or more
will cause air to enter. In this case, re-
peat the steps 15 to 18.
19. Wait ten minutes until the air bub-
bles have been removed from the
front fork, and the oil has dis-
pense evenly in system before
setting recommended oil level.
Fill with the fork oil up to the top end
of the outer tube, or the fork oil will not
spread over to every part of the front
forks, thus making it impossible to ob-
tain the correct level.
Be sure to fill with the fork oil up to the
top of the outer tube and bleed the
front forks.
Fork seal driver:
YM-A0948/90890-01502
Fork seal driver:
YM-A0948/90890-01502
Recommended oil:
Suspension oil "S1"
Содержание 2011 WR450FA
Страница 4: ......
Страница 12: ...1 2 LOCATION OF IMPORTANT LABELS EUROPE ...
Страница 13: ...1 3 LOCATION OF IMPORTANT LABELS AUS NZ ZA ...
Страница 49: ...2 18 TIGHTENING TORQUES ...
Страница 51: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Страница 90: ...3 31 ELECTRICAL Charging method using a variable voltage charger ...
Страница 91: ...3 32 ELECTRICAL Charging method using a constant voltage charger ...
Страница 108: ...5 5 CARBURETOR 13 Bracket cylinder head breather pipe 1 14 Carburetor joint 1 Order Part name Q ty Remarks ...
Страница 125: ...5 22 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 144: ...5 41 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 230: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...