5-86
CRANKCASE AND CRANKSHAFT
CHECKING THE TIMING CHAIN AND
TIMING CHAIN GUIDE
1. Inspect:
• Timing chain
Cracks/stiff
→
Replace the timing chain and
camshaft sprocket as a set.
2. Inspect:
• Timing chain guide
Wear/damage
→
Replace.
CHECKING THE CRANKCASE
1. Inspect:
• Contacting surface "a"
Scratches
→
Replace.
• Engine mounting boss "b", crankcase
Cracks/damage
→
Replace.
2. Inspect:
• Bearing
Rotate inner race with a finger.
Rough spot/seizure
→
Replace.
3. Inspect:
• Oil seal
Damage
→
Replace.
CHECKING THE CRANKSHAFT
1. Measure:
• Runout limit "a"
• Small end free play limit "b"
• Connecting rod big end side clearance "c"
• Crank width "d"
Out of specification
→
Replace.
Use the dial gauge and a thickness gauge.
Dial gauge and stand:
YU-3097/90890-01252
Standard
<Limit>
Runout lim-
it:
0.03 mm (0.0012 in)
0.05 mm
(0.002 in)
Small end
free play:
0.4–1.0 mm (0.016–
0.039 in)
2.0 mm
(0.08 in)
Side clear-
ance:
0.15–0.45 mm
(0.0059–0.0177 in)
0.50 mm
(0.02 in)
Crack
width:
55.95–56.00 mm
(2.203–2.205 in)
—
Содержание 2011 WR250FA
Страница 6: ...YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY ...
Страница 10: ...MEMO ...
Страница 62: ...2 22 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS ...
Страница 64: ...2 24 LUBRICATION DIAGRAMS ...
Страница 65: ...2 25 LUBRICATION DIAGRAMS 1 Crankshaft 2 Oil filter element 3 Oil tank 4 Oil hose A From oil pump ...
Страница 66: ...2 26 CABLE ROUTING DIAGRAM CABLE ROUTING DIAGRAM ...
Страница 68: ...2 28 CABLE ROUTING DIAGRAM ...
Страница 70: ...2 30 CABLE ROUTING DIAGRAM ...
Страница 72: ...2 32 CABLE ROUTING DIAGRAM ...
Страница 74: ...2 34 CABLE ROUTING DIAGRAM ...
Страница 117: ...3 42 CHASSIS ...
Страница 118: ...3 43 CHASSIS LUBRICATION ...
Страница 123: ...3 48 ELECTRICAL Charging method using a variable voltage charger ...
Страница 124: ...3 49 ELECTRICAL Charging method using a constant voltage charger ...
Страница 158: ...5 25 CAMSHAFTS 7 Install Cylinder head breather hose Spark plug Spark plug 13 Nm 1 3 m kg 9 4 ft lb ...
Страница 192: ...5 59 OIL PUMP 12 Dowel pin 1 13 Washer 1 14 Oil pump drive shaft 1 15 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 314: ......
Страница 315: ......
Страница 316: ...PRINTED IN JAPAN 2010 05 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...