5-40
CYLINDER AND PISTON
CHECKING THE PISTON PIN
1. Inspect:
• Piston pin
Blue discoloration/grooves
→
Replace, then
inspect the lubrication system.
2. Measure:
• Piston pin-to-piston clearance
Measurement steps:
a. Measure the outside diameter (piston pin)
"a".
If out of specification, replace the piston pin.
b. Measure the inside diameter (piston) "b".
c. Calculate the piston pin-to-piston clearance
with the following formula.
d. If out of specification, replace the piston.
INSTALLING THE PISTON RING AND
PISTON
1. Install:
• Piston ring
Onto the piston.
• Be sure to install the piston rings so that the
manufacturer's marks or numbers are located
on the upper side of the rings.
• Lubricate the piston and piston rings liberally
with engine oil.
2. Position:
• Top ring
• 2nd ring
• Oil ring
Offset the piston ring end gaps as shown.
a. Top ring end
b. 2nd ring end
c. Oil ring end (upper)
d. Oil ring
e. Oil ring end (lower)
3. Install:
• Piston "1"
• Piston pin "2"
• Piston pin clip "3"
Outside diameter (piston pin):
15.991–16.000 mm (0.6296–0.6299
in)
Inside diameter (piston):
16.002–16.013 mm (0.6300–0.6304
in)
Piston pin-to-piston clearance = Inside di-
ameter (piston) "b" - Outside diameter
(piston pin) "a"
Piston pin-to-piston clearance:
0.002–0.022 mm (0.0001–0.0009 in)
<Limit>:0.07 mm (0.003 in)
Содержание 2011 WR250FA
Страница 6: ...YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY ...
Страница 10: ...MEMO ...
Страница 62: ...2 22 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS ...
Страница 64: ...2 24 LUBRICATION DIAGRAMS ...
Страница 65: ...2 25 LUBRICATION DIAGRAMS 1 Crankshaft 2 Oil filter element 3 Oil tank 4 Oil hose A From oil pump ...
Страница 66: ...2 26 CABLE ROUTING DIAGRAM CABLE ROUTING DIAGRAM ...
Страница 68: ...2 28 CABLE ROUTING DIAGRAM ...
Страница 70: ...2 30 CABLE ROUTING DIAGRAM ...
Страница 72: ...2 32 CABLE ROUTING DIAGRAM ...
Страница 74: ...2 34 CABLE ROUTING DIAGRAM ...
Страница 117: ...3 42 CHASSIS ...
Страница 118: ...3 43 CHASSIS LUBRICATION ...
Страница 123: ...3 48 ELECTRICAL Charging method using a variable voltage charger ...
Страница 124: ...3 49 ELECTRICAL Charging method using a constant voltage charger ...
Страница 158: ...5 25 CAMSHAFTS 7 Install Cylinder head breather hose Spark plug Spark plug 13 Nm 1 3 m kg 9 4 ft lb ...
Страница 192: ...5 59 OIL PUMP 12 Dowel pin 1 13 Washer 1 14 Oil pump drive shaft 1 15 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 314: ......
Страница 315: ......
Страница 316: ...PRINTED IN JAPAN 2010 05 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...