3-1
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
EAS00036
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
•
The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
ODOMETER READING (x 1,000 km) ANNUAL
NO.
ITEM
CHECK OR MAINTENANCE JOB
1
10
20
30
40
CHECK
1 *
Fuel line
(See page 3-13)
• Check fuel hoses for cracks or damage.
✓
✓
✓
✓
✓
• Check condition.
✓
✓
2
Spark plug
• Clean and regap.
(See page 3-6)
• Replace.
✓
✓
3 *
Valves
• Check valve clearance.
✓
✓
(See page 3-3)
• Adjust.
4
Air filter element
• Replace.
✓
✓
(See page 3-12)
5
Clutch
• Check operation.
✓
✓
✓
✓
✓
(See page 3-11)
• Adjust.
Front brake
• Check operation, fluid level and vehicle for fluid
✓
✓
✓
✓
✓
✓
6 *
(See page 3-19, 3-20)
•
leakage.
• Replace brake pads.
Whenever worn to the limit
Rear brake
• Check operation, fluid level and vehicle for fluid
✓
✓
✓
✓
✓
✓
7 *
(See page 3-19, 3-20)
•
leakage.
• Replace brake pads.
Whenever worn to the limit
8 *
Brake hoses
• Check for cracks or damage.
✓
✓
✓
✓
✓
(See page 3-20)
• Replace.
Every 4 years
9 *
Wheels
• Check runout, spoke tightness and for damage.
(See page 3-28)
• Tighten spokes if necessary.
✓
✓
✓
✓
• Check tread depth and for damage.
10 *
Tires
• Replace if necessary.
✓
✓
✓
✓
✓
(See page 3-26)
• Check air pressure.
• Correct if necessary.
11 * Wheel bearings
• Check bearing for looseness or damage.
✓
✓
✓
✓
12 *
Swingarm
• Check operation and for excessive play.
✓
✓
✓
✓
(See page 3-28)
• Lubrificate with lithium-soap-based grease.
Every 50,000 km
Drive chain
• Check chain slack, alignment and condition
Every 500 km and after washing
13
(See page 3-22, 3-23)
• Adjust and lubricate chain with a special O-ring
the motorcycle or riding in the rain
chain lubricant thoroughly.
14 *
Steering bearings
• Check bearing play and steering for roughness.
✓
✓
✓
✓
✓
(See page 3-23)
• Lubrificate with lithium-soap-based grease.
Every 20,000 km
15 * Chassis fasteners
• Make sure that all nuts, bolts and screws are
✓
✓
✓
✓
✓
•
properly tightened.
16
Sidestand
• Check operation.
✓
✓
✓
✓
✓
(See page 3-28)
• Lubricate.
Содержание 2008 Tenere
Страница 1: ...SERVICE MANUAL 2008 11D F8197 E0 XT660Z ...
Страница 8: ......
Страница 24: ......
Страница 44: ...2 20 TIGHTENING TORQUES Cylinder head tightening sequence 2 4 3 1 ...
Страница 52: ...2 28 COOLING SYSTEM DIAGRAMS EAS00033 COOLING SYSTEM DIAGRAMS 5VK 5VK00 A 4 A B 4 3 2 1 2 3 1 A A A ...
Страница 54: ...2 30 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 9 10 11 12 5 8 11 A ...
Страница 57: ...2 33 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS 1 A A A A B B B A A B 3 2 2 4 1 1 5 5 ...
Страница 59: ...2 35 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Страница 60: ...2 36 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Страница 61: ...2 37 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Страница 63: ...2 39 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Страница 64: ...2 40 LUBRICATION DIAGRAMS 1 Camshaft 2 Oil delivery pipe 1 3 Oil filter 4 Main axle 5 Drive axle 6 Crankshaft ...
Страница 65: ...2 41 CABLE ROUTING CABLE ROUTING ...
Страница 67: ...2 43 CABLE ROUTING ...
Страница 69: ...2 45 CABLE ROUTING ...
Страница 71: ...2 47 CABLE ROUTING ...
Страница 73: ...2 49 CABLE ROUTING ...
Страница 75: ...2 51 CABLE ROUTING ...
Страница 77: ...2 53 CABLE ROUTING ...
Страница 79: ...2 55 CABLE ROUTING ...
Страница 81: ...2 57 CABLE ROUTING ...
Страница 83: ...2 59 CABLE ROUTING ...
Страница 84: ...2 60 CABLE ROUTING 1 Bolt union 2 Brake hose 3 Rear stop switch 4 Clamp hose A Add Loctite 243 ...
Страница 176: ...4 56 FRONT FORK WARNING Make sure the brake hoses are routed prop erly 1 2 3 ...
Страница 270: ......
Страница 284: ......
Страница 301: ...7 17 FUEL INJECTION SYSTEM WIRING DIAGRAM ...
Страница 324: ......
Страница 327: ...8 1 IGNITION SYSTEM EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 331: ...8 5 ELECTRIC STARTING SYSTEM EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 337: ...8 11 CHARGING SYSTEM EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 338: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Страница 340: ...8 14 CHARGING SYSTEM ...
Страница 341: ...8 15 LIGHTING SYSTEM EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 345: ...8 19 SIGNALING SYSTEM EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 351: ...8 25 COOLING SYSTEM EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Страница 354: ...8 28 COOLING SYSTEM ...
Страница 355: ...8 29 IMMOBILIZER SYSTEM ET5YU1002 IMMOBILIZER SYSTEM ET5YU1003 CIRCUIT DIAGRAM ...
Страница 364: ...8 38 IMMOBILIZER SYSTEM ...
Страница 365: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Страница 367: ...8 41 ELECTRICAL COMPONENTS ...
Страница 369: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Страница 388: ......
Страница 390: ......
Страница 396: ...COLOR CODE ...
Страница 397: ......
Страница 398: ...YAMAHA MOTOR ITALIA S P A ...
Страница 399: ...XT660Z 2008 WIRING DIAGRAM ...