20
CHK
ADJ
INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
NOTE:
PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
"
The annual checks must be performed every year, except if a kilometer-based maintenance is per-
formed instead.
"
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
"
Items marked with an asterisk should be performed by Yamaha dealer as they require special tools,
data and technical skills.
NO
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
"
1,000 km)
ANNUAL
NO.
ITEM
CHECK OR MAINTENANCE JOB
1
10
20
30
40
CHECK
1
*
Fuel line
!
Check fuel hoses and vacuum hose for
cracks or damage.
√
√
√
√
√
2
*
Fuel filter
!
Check condition.
√
√
3
Spark plugs
!
Check condition.
!
Clean and regap.
√
√
p
p g
!
Replace.
√
√
4
*
Valves
!
Check valve clearance.
!
Adjust
Every 20,000 km
5
Air filter element
!
Clean.
√
√
5
Air filter element
!
Replace.
√
√
6
*
Clutch
!
Check operation, fluid level and vehicle for
fluid leakage. (See NOTE.)
√
√
√
√
√
7
*
Front brake
!
Check operation, fluid level and vehicle for
fluid leakage. (See NOTE.)
√
√
√
√
√
√
!
Replace brake pads.
Whenever worn to the limit
8
*
Rear brake
!
Check operation, fluid level and vehicle for
fluid leakage. (See NOTE.)
√
√
√
√
√
√
!
Replace brake pads.
Whenever worn to the limit
9
*
Brake hoses
!
Check for cracks or damage.
√
√
√
√
√
9
*
Brake hoses
!
Replace. (See NOTE.)
Every 4 years
10
*
Wheels
!
Check runout and for damage.
√
√
√
√
11
*
Tires
!
Check tread depth and for damage.
!
Replace if necessary.
!
Check air pressure.
!
Correct if necessary.
√
√
√
√
√
12
*
Wheel bearings
!
Check bearing for looseness or damage.
√
√
√
√
13
*
Swingarm
!
Check operation and for excessive play.
√
√
√
√
13
*
Swingarm
!
Lubricate with lithium-soap-based grease.
Every 50,000 km
14
Drive chain
!
Check chain slack.
!
Make sure that the rear wheel is properly
aligned.
!
Clean and lubricate.
Every 1,000 km and after washing
the motorcycle or riding in the rain