INTRODUCTION
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
CHK
ADJ
NOTE:
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
S
The annual checks must be performed every year, except if a kilometer-based maintenance is
performed instead.
S
From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
S
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING
(
1,000 km)
ANNUAL
CHECK
1
6
12
18
24
CHECK
1
*
Fuel line
S
Check fuel hoses for cracks or damage.
√
√
√
√
√
2
Spark plug
S
Check condition.
S
Clean and regap.
√
√
p
p g
S
Replace.
√
√
3
*
Valves
S
Check valve clearance.
S
Adjust.
√
√
√
√
4
Air filter element
S
Clean.
√
√
4
Air filter element
S
Replace.
√
√
5
Clutch
S
Check operation.
S
Adjust.
√
√
√
√
√
6
*
Front brake
S
Check operation, fluid level and vehicle for fluid leakage.
√
√
√
√
√
√
6
*
Front brake
S
Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
S
Check operation and adjust brake pedal free play.
√
√
√
√
√
√
7
*
Rear brake
S
Replace brake shoes.
Whenever worn to the limit
8
*
Brake hose
S
Check for cracks or damage.
√
√
√
√
√
8
*
Brake hose
S
Replace.
Every 4 years
9
*
Wheels
S
Check runout, spoke tightness and for damage.
S
Tighten spokes if necessary.
√
√
√
√
10
*
Tires
S
Check tread depth and for damage.
S
Replace if necessary.
S
Check air pressure.
S
Correct if necessary.
√
√
√
√
√
11
*
Wheel bearings
S
Check bearing for looseness or damage.
√
√
√
√
12
*
Swingarm
S
Check operation and for excessive play.
√
√
√
√
12
*
Swingarm
S
Lubricate with lithium-soap-based grease.
Every 24,000 km
13
Drive chain
S
Check chain slack.
S
Make sure that the rear wheel is properly aligned.
S
Clean and lubricate.
Every 500 km and after washing
the motorcycle or riding in the rain
14
*
Steering bearings
S
Check bearing play and steering for roughness.
√
√
√
√
√
14
*
Steering bearings
S
Lubricate with lithium-soap-based grease.
Every 24,000 km
15
*
Chassis fasteners
S
Make sure that all nuts, bolts and screws are properly
tightened.
√
√
√
√
√
16
Sidestand
S
Check operation.
S
Lubricate.
√
√
√
√
√
17
*
Sidestand switch
S
Check operation.
√
√
√
√
√
√
18
*
Front fork
S
Check operation and for oil leakage.
√
√
√
√
19
*
Shock absorber
assembly
S
Check operation and shock absorber for oil leakage.
√
√
√
√
–16–
Содержание 2002 TW125
Страница 1: ......
