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4

 

5. Maintenance and Inspection 

5.1 Troubleshooting and Corrective Measures 

If the pump operation becomes unstable or trouble is caused to its oil discharge during operation, make a check 
according to the following procedure. 
 

 

 

Symptom 

Cause 

Contents of inspection and corrective measures 

 
 
 
 
 

NO 

The pump cannot be 
operated. 

Check if the air regulator 
is normally operated. 

Check if the valve on the 
outlet on the pump side 
is not closed. 

Remove the lower pump 
and operate the air motor 
independently.

 

Check if the valve in the 
course of piping is not 
closed. 

Clogging occurs in the 
connecting hose, pipe, 
outlet valve, or gun. 

The lower pump is faulty.

 

The packing seal of the 
air motor is worn away. 

Ask for servicing the 
lower pump and see 
P.6. 

The pump is 
continuously 
operated without 
stop. 

Check if there is any 
open valve on the 
material output side. 

Check if the material 
does not leak at the 
exhaust port of the air 
motor. 

The air motor is faulty.

Ask for servicing the 
air motor.   

When the outlet side is 
closed, check if any leak 
does not occur on the 
pipe, connecting hose or 
its connecting portion. 

The valve of the lower 
pump or the packing is 
worn away. 

The pump operated 
but the material is 
not fed by pressure. 

The pump can be 
operated but the 
discharge volume is 
insufficient. 

The material vessel is 
empty. 

Check if the supply air 
pressure is not lowered.

Check and re-supply, or 
replace. 

The air supply volume 
to the pump is 
insufficient. Replace 
the air hose with a 
thicker one or check 
the air compressor. 

Check

Check

Operable 

Increase the pressure up 
to 0.7MPa by the air 
regulator. At this time, the 
oil volume does not reach 
the specified level.

 

The valve seat surface of 
the lower pump, the 
packing is worn away or 
clogging is caused by 
dust or foreign 
substances. 

NO

YES

NO

YES

Inoperable

YES 

NO 

YES

Содержание SGR-110A5

Страница 1: ...IL LUBRICATOR SGR 110A5 MODEL No 880635 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick re...

Страница 2: ......

Страница 3: ...nd caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard which if not avoided will result in death or serious in...

Страница 4: ...Any secondary accident such as pollution of installation due to hose damage or leakage from the valve without shutting off the supply air shall be attributable to the user s responsibility During mach...

Страница 5: ...hine 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Disassembly and Assembly 6 1 Disassembling the Air Motor and the Lower Pump 5 6 2 D...

Страница 6: ...a lower pump to draw up the material as shown in the figure at right When compressed air is supplied from the compressor to the air motor the air piston starts its up down motion by the function of t...

Страница 7: ...ent 1 Turn the knob of the air regulator counterclockwise to reset the indicator of the pressure gauge to 0 After that connect the air chuck to supply air NOTE Using an air regulator permits adjusting...

Страница 8: ...rtant machine 1 Before starting oil supply be sure to turn the knob of the grip meter counterclockwise to reset to the 0 position If the short needle has not been reset turn the long needle to reset t...

Страница 9: ...any open valve on the material output side Check if the material does not leak at the exhaust port of the air motor The air motor is faulty Ask for servicing the air motor When the outlet side is clo...

Страница 10: ...ed directly so its failure rate is very low The air motor does not need to be disassembled If disassembling is required ask the dealer to disassemble the air motor WARNING Gasoline is a high volatilit...

Страница 11: ...any blemish or wear is found replace the part with a new one 5 Do not disassemble the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between t...

Страница 12: ...late 1 9 710927 Valve seat 1 10 712018 Cylinder 1 11 683503 Nut 1 12 710912 Valve seat 1 13 712168 Collar 1 14 712175 Adapter 1 15 611101 Bolt 1 No Parts No Description Q ty 1 851755 Pump Assy 1 2 682...

Страница 13: ...006 Spacer 15 59310 001 Totalizer Assembly 16 55212 115 Screw Totalizer Frame 17 59008 001 Packing Gland Kit Buna N 18 13268 000 Cam Standard electronic 19 22872 001 Quad Ring Buna N 20 58959 001 Scr...

Страница 14: ...elow 480 480 953 SGR 110A5 880635 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug PS 20PM 0 3 0 7 MPa 87 5 dB ENV TEMPERATURE 0 60 C MATERIAL TEMP 0 80 C 27 5...

Страница 15: ...cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service perso...

Страница 16: ...Hengelo O The Netherlands PHONE 31 0 74 242 2032 FAX 31 0 74 242 1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3...

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