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4

 

5. Maintenance and Inspection 

5.1 Troubleshooting and Corrective Measures 

If the pump operation becomes unstable or trouble is caused to its oil discharge during operation, make a check 
according to the following procedure. 
 

 

 

Symptom 

Cause 

Contents of inspection and corrective measures 

 
 
 
 
 

NO 

The pump cannot be 
operated. 

Check if the air regulator 
is normally operated. 

Check if the valve on the 
outlet on the pump side 
is not closed. 

Remove the lower pump 
and operate the air motor 
independently.

 

Check if the valve in the 
course of piping is not 
closed. 

Clogging occurs in the 
connecting hose, pipe, 
outlet valve, or gun. 

The lower pump is faulty.

 

The packing seal of the 
air motor is worn away. 

Ask for servicing the 
lower pump and see 
P.6. 

The pump is 
continuously 
operated without 
stop. 

Check if there is any 
open valve on the 
material output side. 

Check if the material 
does not leak at the 
exhaust port of the air 
motor. 

The air motor is faulty.

Ask for servicing the 
air motor.   

When the outlet side is 
closed, check if any leak 
does not occur on the 
pipe, connecting hose or 
its connecting portion. 

The valve of the lower 
pump or the packing is 
worn away. 

The pump operated 
but the material is 
not fed by pressure. 

The pump can be 
operated but the 
discharge volume is 
insufficient. 

The material vessel is 
empty. 

Check if the supply air 
pressure is not lowered.

Check and re-supply, or 
replace. 

The air supply volume 
to the pump is 
insufficient. Replace 
the air hose with a 
thicker one or check 
the air compressor. 

Check

Check

Operable 

Increase the pressure up 
to 0.7MPa by the air 
regulator. At this time, the 
oil volume does not reach 
the specified level.

 

The valve seat surface of 
the lower pump, the 
packing is worn away or 
clogging is caused by 
dust or foreign 
substances. 

NO

YES

NO

YES

Inoperable

YES 

NO 

YES

Содержание 880635

Страница 1: ...OIL LUBRICATOR SGR 110A5 MODEL No 880635 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Страница 2: ......

Страница 3: ...and caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard which if not avoided will result in death or serious injury CAUTION This indicates the existence of potential hazard which if not avoided may result in bodily injury or in physical damage Furthermore to indicate the type of danger and damage the followin...

Страница 4: ... Any secondary accident such as pollution of installation due to hose damage or leakage from the valve without shutting off the supply air shall be attributable to the user s responsibility During machine operation or after completion of movement be sure to lock the caster brake for locking A turnover of equipment may pollute the installation When replacing any part at maintenance be sure to stop ...

Страница 5: ...chine 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Disassembly and Assembly 6 1 Disassembling the Air Motor and the Lower Pump 5 6 2 Disassembling and Inspecting the Lower Pump 6 6 3 Disassembling the air motor 6 7 Parts Disassembly Drawing and Parts List 7 1 SGR 110A5 880635 7 7 2 PD 110A5 Pump Assy 851755 7 7 3 Grip Meter Assy 80...

Страница 6: ...d a lower pump to draw up the material as shown in the figure at right When compressed air is supplied from the compressor to the air motor the air piston starts its up down motion by the function of the air switching mechanism built in it This motion is transmitted to the piston of the lower pump by the connecting rod that connects between the air piston of the air motor and the piston of the low...

Страница 7: ...ment 1 Turn the knob of the air regulator counterclockwise to reset the indicator of the pressure gauge to 0 After that connect the air chuck to supply air NOTE Using an air regulator permits adjusting the supply air pressure to the pump and reducing unnecessary pump motion thereby improving the work efficiency and extending the life of the pump When the knob of the air regulator is turned clockwi...

Страница 8: ...ortant machine 1 Before starting oil supply be sure to turn the knob of the grip meter counterclockwise to reset to the 0 position If the short needle has not been reset turn the long needle to reset the short needle to 0 2 The pump is operated by pulling the lever of the grip meter and oil is discharged If the discharge oil pressure is so high as to cause splashes adjust the supply air pressure w...

Страница 9: ...s any open valve on the material output side Check if the material does not leak at the exhaust port of the air motor The air motor is faulty Ask for servicing the air motor When the outlet side is closed check if any leak does not occur on the pipe connecting hose or its connecting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pre...

Страница 10: ...hed directly so its failure rate is very low The air motor does not need to be disassembled If disassembling is required ask the dealer to disassemble the air motor WARNING Gasoline is a high volatility material Do not use gasoline to clean the pump in any case otherwise it may cause ignition or explosion Before starting disassembling or inspecting the machine be sure to shut off the supply air an...

Страница 11: ...f any blemish or wear is found replace the part with a new one 5 Do not disassemble the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the valve may be 3 mm and then fix them with a locking nut Fig 10 6 For assembling reverse the disassembling procedure and take care about the up and down directions ...

Страница 12: ...plate 1 9 710927 Valve seat 1 10 712018 Cylinder 1 11 683503 Nut 1 12 710912 Valve seat 1 13 712168 Collar 1 14 712175 Adapter 1 15 611101 Bolt 1 No Parts No Description Q ty 1 851755 Pump Assy 1 2 682925 Air regulator 1 3 682924 Pressure gauge 1 4 680743 Air coupler 1 5 705582 Lid 1 6a 830112 Clasp 3 6b 701747 Pin cabinet 3 6c 680710 Snap pin 3 7 681769 Grounding conductor 1 8 680285 Hose adapter...

Страница 13: ...2 006 Spacer 15 59310 001 Totalizer Assembly 16 55212 115 Screw Totalizer Frame 17 59008 001 Packing Gland Kit Buna N 18 13268 000 Cam Standard electronic 19 22872 001 Quad Ring Buna N 20 58959 001 Screw Sems Type 21 13263 001 Trigger Assembly with lock 21 13259 002 Trigger Assembly without lock 22 58618 001 Valve Assembly Buna N 23 30099 000 Spring Valve 24 58663 001 Screen 25 22973 002 Spindle U...

Страница 14: ...below 480 480 953 SGR 110A5 880635 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug PS 20PM 0 3 0 7 MPa 87 5 dB ENV TEMPERATURE 0 60 C MATERIAL TEMP 0 80 C 27 5 kg Grip meter 801428 Non drip hose 801195 Air regulator with coupler 802553 Hose 695700 ACCESSORIES TYPE MODEL No PUMP RATIO NOMINAL OPERATING AIR PRESSURE WEIGHT AMB TEMP RANGE MAXIMUM OPERATING NOI...

Страница 15: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Страница 16: ... Hengelo O The Netherlands PHONE 31 0 74 242 2032 FAX 31 0 74 242 1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 201705 OSA012U ...

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