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6

 
6)  Pull out the suction tube, and the intake valve Assy becomes visible. At this time, take care not to cause the oil 

remaining in the tube to flow on the floor. (Fig. 8) 

 

6.2 Disassembling and Inspecting the Lower Pump 

1)  Set a pipe wrench on the knurling portion of the suction tube and 

unscrew the foot valve. The foot valve is an assembly. (Fig. 9) 

2)  Pull out the spring pin between the piston rod and the connecting 

rod, and the air motor can be detached. 

3)  Fix the housing of the intake valve Assy on the vise and set a 

spanner on the valve body and unscrew it. The valve and the 
U-packing can be disassembled. (Fig. 11) 

4)  Wash and check each disassembled part. If any blemish or wear 

is found, replace the part with a new one. 

5)  Do not disassemble the housing and the connecting rod if possible. 

If they are disassembled, assemble them so that the clearance 
between the end of the connecting rod and the valve may be 3 
mm, and then fix them with a locking nut. (Fig. 10) 

6)  For assembling, reverse the disassembling procedure and take 

care about the up and down directions of the packing, etc. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.3 Disassembling the air motor 

-

  The air motor is not easily adjusted at assembly. If an air motor failure is found at maintenance and inspection, 

ask the dealer to repair the air motor. 

-

  For the user who intends to perform maintenance, the manual related to the disassembly and structure of the 

motor is available as a separate volume. Ask the dealer for further information.   
(Separately APP 001 U : Maintenance Manual for Oil Pump Type 110) 

Содержание 880635

Страница 1: ...OIL LUBRICATOR SGR 110A5 MODEL No 880635 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Страница 2: ......

Страница 3: ...and caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard which if not avoided will result in death or serious injury CAUTION This indicates the existence of potential hazard which if not avoided may result in bodily injury or in physical damage Furthermore to indicate the type of danger and damage the followin...

Страница 4: ... Any secondary accident such as pollution of installation due to hose damage or leakage from the valve without shutting off the supply air shall be attributable to the user s responsibility During machine operation or after completion of movement be sure to lock the caster brake for locking A turnover of equipment may pollute the installation When replacing any part at maintenance be sure to stop ...

Страница 5: ...chine 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Disassembly and Assembly 6 1 Disassembling the Air Motor and the Lower Pump 5 6 2 Disassembling and Inspecting the Lower Pump 6 6 3 Disassembling the air motor 6 7 Parts Disassembly Drawing and Parts List 7 1 SGR 110A5 880635 7 7 2 PD 110A5 Pump Assy 851755 7 7 3 Grip Meter Assy 80...

Страница 6: ...d a lower pump to draw up the material as shown in the figure at right When compressed air is supplied from the compressor to the air motor the air piston starts its up down motion by the function of the air switching mechanism built in it This motion is transmitted to the piston of the lower pump by the connecting rod that connects between the air piston of the air motor and the piston of the low...

Страница 7: ...ment 1 Turn the knob of the air regulator counterclockwise to reset the indicator of the pressure gauge to 0 After that connect the air chuck to supply air NOTE Using an air regulator permits adjusting the supply air pressure to the pump and reducing unnecessary pump motion thereby improving the work efficiency and extending the life of the pump When the knob of the air regulator is turned clockwi...

Страница 8: ...ortant machine 1 Before starting oil supply be sure to turn the knob of the grip meter counterclockwise to reset to the 0 position If the short needle has not been reset turn the long needle to reset the short needle to 0 2 The pump is operated by pulling the lever of the grip meter and oil is discharged If the discharge oil pressure is so high as to cause splashes adjust the supply air pressure w...

Страница 9: ...s any open valve on the material output side Check if the material does not leak at the exhaust port of the air motor The air motor is faulty Ask for servicing the air motor When the outlet side is closed check if any leak does not occur on the pipe connecting hose or its connecting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pre...

Страница 10: ...hed directly so its failure rate is very low The air motor does not need to be disassembled If disassembling is required ask the dealer to disassemble the air motor WARNING Gasoline is a high volatility material Do not use gasoline to clean the pump in any case otherwise it may cause ignition or explosion Before starting disassembling or inspecting the machine be sure to shut off the supply air an...

Страница 11: ...f any blemish or wear is found replace the part with a new one 5 Do not disassemble the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the valve may be 3 mm and then fix them with a locking nut Fig 10 6 For assembling reverse the disassembling procedure and take care about the up and down directions ...

Страница 12: ...plate 1 9 710927 Valve seat 1 10 712018 Cylinder 1 11 683503 Nut 1 12 710912 Valve seat 1 13 712168 Collar 1 14 712175 Adapter 1 15 611101 Bolt 1 No Parts No Description Q ty 1 851755 Pump Assy 1 2 682925 Air regulator 1 3 682924 Pressure gauge 1 4 680743 Air coupler 1 5 705582 Lid 1 6a 830112 Clasp 3 6b 701747 Pin cabinet 3 6c 680710 Snap pin 3 7 681769 Grounding conductor 1 8 680285 Hose adapter...

Страница 13: ...2 006 Spacer 15 59310 001 Totalizer Assembly 16 55212 115 Screw Totalizer Frame 17 59008 001 Packing Gland Kit Buna N 18 13268 000 Cam Standard electronic 19 22872 001 Quad Ring Buna N 20 58959 001 Screw Sems Type 21 13263 001 Trigger Assembly with lock 21 13259 002 Trigger Assembly without lock 22 58618 001 Valve Assembly Buna N 23 30099 000 Spring Valve 24 58663 001 Screen 25 22973 002 Spindle U...

Страница 14: ...below 480 480 953 SGR 110A5 880635 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug PS 20PM 0 3 0 7 MPa 87 5 dB ENV TEMPERATURE 0 60 C MATERIAL TEMP 0 80 C 27 5 kg Grip meter 801428 Non drip hose 801195 Air regulator with coupler 802553 Hose 695700 ACCESSORIES TYPE MODEL No PUMP RATIO NOMINAL OPERATING AIR PRESSURE WEIGHT AMB TEMP RANGE MAXIMUM OPERATING NOI...

Страница 15: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Страница 16: ... Hengelo O The Netherlands PHONE 31 0 74 242 2032 FAX 31 0 74 242 1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 201705 OSA012U ...

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