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3

 

4. How to Operate the Machine 

WARNING 

-  When the machine is operated, electrostatic sparks may give a shock to the human body or cause 

death or bodily injury due to a fire or explosion. Be sure to perform grounding securely by using a 
grounding conductor according to the operating environment. 

 

CAUTION 

-  The supply air pressure should be 0.7 MPa or less. If the primary pressure is more than 0.7 MPa, 

install an air regulator on the air line and adjust the pressure to 0.7 MPa or less. 

-  After the end of daily work or when the machine is not operated for a long time, be sure to shut off the 

supply air and open the discharge port valve to bleed the internal pressure of the pump and hose.   
Any secondary accident such as pollution of installation, due to hose damage or leakage from the 
valve without shutting off the supply air, shall be attributable to the user’s responsibility. 

-  During machine operation or after completion of movement, be sure to lock 

the caster brake for locking. A turnover of equipment may pollute the 
installation. (Fig. 3) 

-  During oil change, take extreme care not to allow sand and dust to adhere on the suction tune of the 

pump. If sand is mixed in the oil, it will give breakage to the pump and also damage to the important 
machine. 

 
1

 Before starting oil supply, be sure to turn the knob of the grip meter 
counterclockwise to reset to the “0” position. (If the short needle has not 
been reset, turn the long needle to reset the short needle to “0”.) 

2

 The pump is operated by pulling the lever of the grip meter, and oil is 
discharged. If the discharge oil pressure is so high as to cause splashes, 
adjust the supply air pressure with the air regulator. 

3

 After completing the oiling work, be sure to shut off the air chuck and pull 
the gun lever to bleed the internal pressure of the hose. 

 

<NOTE>

 

On the attached grip meter, one turn of the long needle corresponds to 1 
liter, and one turn of the short needle corresponds to 10 liters. Watching 
the supply oil volume at hand, it is possible to supply 10 liters or more of 
oil per minute. 

 

[Oil Changing Work] 

1)  This machine is provided with an indicator to indicate the residual oil 

volume. The indicator is positioned at 10 to 15 mm from the lid. As the 
residual oil volume is running short, the indicator comes into contact with 
the lid. At this time, supply oil additionally. (Fig. 5) 

2)  Release the 3 clasps on the top of the oil tank, and the lid can be removed 

together with the pump Assy. 

3)  Supply oil directly into the oil tank (50 liters).

 

 

<NOTE>

 

Take extreme care not to allow sand and dust to adhere on the suction 
tube and float of the pump. 

 
4)  Put the lid as it was and fix the oil tank and the lid with the 3 clasps. 

Fig.3 

Содержание 880635

Страница 1: ...OIL LUBRICATOR SGR 110A5 MODEL No 880635 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Страница 2: ......

Страница 3: ...and caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard which if not avoided will result in death or serious injury CAUTION This indicates the existence of potential hazard which if not avoided may result in bodily injury or in physical damage Furthermore to indicate the type of danger and damage the followin...

Страница 4: ... Any secondary accident such as pollution of installation due to hose damage or leakage from the valve without shutting off the supply air shall be attributable to the user s responsibility During machine operation or after completion of movement be sure to lock the caster brake for locking A turnover of equipment may pollute the installation When replacing any part at maintenance be sure to stop ...

Страница 5: ...chine 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Disassembly and Assembly 6 1 Disassembling the Air Motor and the Lower Pump 5 6 2 Disassembling and Inspecting the Lower Pump 6 6 3 Disassembling the air motor 6 7 Parts Disassembly Drawing and Parts List 7 1 SGR 110A5 880635 7 7 2 PD 110A5 Pump Assy 851755 7 7 3 Grip Meter Assy 80...

Страница 6: ...d a lower pump to draw up the material as shown in the figure at right When compressed air is supplied from the compressor to the air motor the air piston starts its up down motion by the function of the air switching mechanism built in it This motion is transmitted to the piston of the lower pump by the connecting rod that connects between the air piston of the air motor and the piston of the low...

Страница 7: ...ment 1 Turn the knob of the air regulator counterclockwise to reset the indicator of the pressure gauge to 0 After that connect the air chuck to supply air NOTE Using an air regulator permits adjusting the supply air pressure to the pump and reducing unnecessary pump motion thereby improving the work efficiency and extending the life of the pump When the knob of the air regulator is turned clockwi...

Страница 8: ...ortant machine 1 Before starting oil supply be sure to turn the knob of the grip meter counterclockwise to reset to the 0 position If the short needle has not been reset turn the long needle to reset the short needle to 0 2 The pump is operated by pulling the lever of the grip meter and oil is discharged If the discharge oil pressure is so high as to cause splashes adjust the supply air pressure w...

Страница 9: ...s any open valve on the material output side Check if the material does not leak at the exhaust port of the air motor The air motor is faulty Ask for servicing the air motor When the outlet side is closed check if any leak does not occur on the pipe connecting hose or its connecting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pre...

Страница 10: ...hed directly so its failure rate is very low The air motor does not need to be disassembled If disassembling is required ask the dealer to disassemble the air motor WARNING Gasoline is a high volatility material Do not use gasoline to clean the pump in any case otherwise it may cause ignition or explosion Before starting disassembling or inspecting the machine be sure to shut off the supply air an...

Страница 11: ...f any blemish or wear is found replace the part with a new one 5 Do not disassemble the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the valve may be 3 mm and then fix them with a locking nut Fig 10 6 For assembling reverse the disassembling procedure and take care about the up and down directions ...

Страница 12: ...plate 1 9 710927 Valve seat 1 10 712018 Cylinder 1 11 683503 Nut 1 12 710912 Valve seat 1 13 712168 Collar 1 14 712175 Adapter 1 15 611101 Bolt 1 No Parts No Description Q ty 1 851755 Pump Assy 1 2 682925 Air regulator 1 3 682924 Pressure gauge 1 4 680743 Air coupler 1 5 705582 Lid 1 6a 830112 Clasp 3 6b 701747 Pin cabinet 3 6c 680710 Snap pin 3 7 681769 Grounding conductor 1 8 680285 Hose adapter...

Страница 13: ...2 006 Spacer 15 59310 001 Totalizer Assembly 16 55212 115 Screw Totalizer Frame 17 59008 001 Packing Gland Kit Buna N 18 13268 000 Cam Standard electronic 19 22872 001 Quad Ring Buna N 20 58959 001 Screw Sems Type 21 13263 001 Trigger Assembly with lock 21 13259 002 Trigger Assembly without lock 22 58618 001 Valve Assembly Buna N 23 30099 000 Spring Valve 24 58663 001 Screen 25 22973 002 Spindle U...

Страница 14: ...below 480 480 953 SGR 110A5 880635 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug PS 20PM 0 3 0 7 MPa 87 5 dB ENV TEMPERATURE 0 60 C MATERIAL TEMP 0 80 C 27 5 kg Grip meter 801428 Non drip hose 801195 Air regulator with coupler 802553 Hose 695700 ACCESSORIES TYPE MODEL No PUMP RATIO NOMINAL OPERATING AIR PRESSURE WEIGHT AMB TEMP RANGE MAXIMUM OPERATING NOI...

Страница 15: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Страница 16: ... Hengelo O The Netherlands PHONE 31 0 74 242 2032 FAX 31 0 74 242 1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 201705 OSA012U ...

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