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4

For 42S-A Control

H

INVERTED “Y” CASTING

Note:
Reverse union
nuts, packing
and plug.
Tighten top
nut securely.

J

H

G

F

J

c.

Determine the position of the black ‘Y’ casting (H).

If gauge glass tappings (F) and (G) are less
than 10 

5

8

" (270 mm) apart, install the black

‘Y’ casting (H) as depicted in the diagram to the
top right.

OR

If gauge glass tappings (F) and (G) are 
greater than 10 

5

8

" (270 mm) apart, invert

the black ‘Y’ casting (H) as depicted in the 
diagram to the bottom right.

OR

If gauge glass tappings (F) and (G) are 
greater than 14" (356 mm) apart, invert the
black ‘Y’ casting (H) as depicted in the diagram 
to the bottom right and install a longer brass nipple (J).

C

a.

Drain the water in the boiler until the level falls below the lower
gauge glass connection (C). Allow the boiler to cool to 80˚F
(27 ˚C) and allow the pressure to release to 0 psi (0 bar).

D

E

b.

Remove the water glass (D) and gauge glass connections (E)
from the boiler.

STEP 2 - Installation

B

A

a.

Using a pipe wrench, unscrew shipping block (A) from
upper 1” NPT tapping (B) of the control body.

Содержание McDonnell & Miller 42S Series

Страница 1: ...INSTRUCTION MANUAL MM 231G...

Страница 2: ...ATER LINE PUMP OFF BURNER OFF BURNER CUT OFF LEVEL AT CAST LINE 1 3 8 35mm CUT OFF LEVEL NORMAL BOILER WATER LINE CUT OFF LEVEL PUMP OFF PUMP ON 3 4 19mm OPERATION Maximum Pressure 50 psi 3 5 kg cm2 E...

Страница 3: ...Cut Off Pump Controller Must be Installed INSTALLATION TOOLS NEEDED Two 2 pipe wrenches one 1 flathead screw driver and pipe sealing compound IMPORTANT Follow the boiler manufacturer s instructions al...

Страница 4: ...as depicted in the diagram to the bottom right OR If gauge glass tappings F and G are greater than 14 356 mm apart invert the black Y casting H as depicted in the diagram to the bottom right and inst...

Страница 5: ...P Screw reducer bushing Q nipple R and blow off valve S into bottom 1 NPT tapping T Screw lower union tailpiece V with nut U into either 1 2 NPT lower tapping W X Screw 1 2 NPT pipe plug into unused...

Страница 6: ...rient 1 2 NPT tapping FF with 1 2 tapping on control GG b Mount and pipe control HH on vertical equalizing pipes JJ at the required elevation as determined in Step 1 c Install gauge glass and other tr...

Страница 7: ...h could result in property damage personal injury or death WARNING Switch Operation Boiler feed pump off burner on Boiler feed pump on burner on Boiler feed pump on burner off 1 2 5 6 1 2 5 6 1 2 5 6...

Страница 8: ...n NOTE To help insure most effective operation balance boiler feed pump s to deliver required water feed rate to match boiler steaming requirements 1 Main Line Switch For burner circuits within the sw...

Страница 9: ...ating ranges are shown on page 2 in the Operation section OFF ON If the burner comes on immediately turn the boiler off and make the necessary corrections Failure to follow this warning could cause an...

Страница 10: ...urner is on slowly open the blow down valve NN until it is fully open Watch the gauge glass D to see that the water level drops Close the valve after verifying that the pump comes on and the burner sh...

Страница 11: ...s on NOTE Refer to page 2 for switch operating points Open upper valve 1 Slowly open the lower valve 2 Water in the sight glass should lower As the water in the sight glass lowers the pump should turn...

Страница 12: ...ngs and other wear parts or consumables all of which are not warranted except as otherwise provided in the quotation or sales form will be free from defects in material and workmanship for a period of...

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