Xylem Goulds AquaBoost VS Скачать руководство пользователя страница 17

4.1.2  Wiring diagrams

AquaBoost VS – Aquavar CPC controls

208V-230V/3ɸ

HP

GROUND

WIRE - C

VFD/MOT

OR

WIRE - J

VFD/MOT

OR

CONDUIT

VFD

FUSES

FUSE

WIRE

VFD GND

 WIRE

FPSI 

MODEL

FRAME

MODEL

P/N

1 1/2

14 A

WG

14 A

WG

1/2"

FG-CPC20071

1

HJS10

43-01

1-010

14 A

WG

14 A

WG

2

FG-CPC20071

3

FG-CPC20121

HJS15

43-01

1-015

5

12 A

WG

12 A

WG

FG-CPC20171

HJS25

43-01

1-025

12 A

WG

460V/3ɸ

HP

GROUND

WIRE - C

VFD/MOT

OR

WIRE - J

VFD/MOT

OR

CONDUIT

VFD

FUSES

FUSE

WIRE

VFD GND

 WIRE

FPSI 

MODEL

FRAME

MODEL

P/N

1 1/2

14 A

WG

14 A

WG

1/2"

FG-CPC40041

1

HJS10

43-01

1-010

14 A

WG

14 A

WG

2

FG-CPC40041

3

FG-CPC40061

5

FG-CPC40081

HJS15

43-01

1-015

575V/3ɸ

HP

GROUND

WIRE

VFD/MOT

OR

WIRE

VFD/MOT

OR

CONDUIT

VFD

FUSES

FUSE

WIRE

VFD GND

 WIRE

FPSI 

MODEL

FRAME

MODEL

P/N

1 1/2

14 A

WG

14 A

WG

1/2"

FG-CPC50031

1

HJS10

43-01

1-010

14 A

WG

14 A

WG

2

FG-CPC50031

3

FG-CPC50041

5

FG-CPC50061

HJS15

43-01

1-015

380V/3ɸ

HP

GROUND

WIRE - C

VFD/MOT

OR

WIRE - J

VFD/MOT

OR

CONDUIT

VFD

FUSES

FUSE

WIRE

VFD GND

 WIRE

FPSI 

MODEL

FRAME

MODEL

P/N

1 1/2

14 A

WG

14 A

WG

1/2"

FG-CPC40041

1

HJS10

43-01

1-010

14 A

WG

14 A

WG

2

FG-CPC40061

3

FG-CPC40081

HJS15

43-01

1-015

5

FG-CPC40121

ST

A

TION  POWER 

REQUIREMENTS

 (A)

VOL

TAGE

HP

SIMPLEX

DUPLEX

SIMPLEX

DISCONNECT

DUPLEX

DISCONNECT

208V

-230V

1ɸ/60Hz

1.5

11/10

30A

22/20

30A

2

13.2/12

26.4/24

3

18.7/17

37.4/34

60A

5

30.8/28

60A

61.6/56

100A

208V

-230V

3ɸ/60Hz

1.5

6.6/6

30A

13.2/12

30A

2

7.5/6.8

15/13.6

3

10.6/9.6

21.2/19.2

5

16.7/15.2

33.4/30.4

60A

380V/3ɸ/50

Hz

1.5

3.3

30A

6.6

30A

2

4.3

8.6

3

6.1

12.2

5

9.7

19.4

460V/3ɸ/60

Hz

1.5

3

30A

6

30A

2

3.4

6.8

3

4.8

9.6

5

7.6

15.2

575V/3ɸ/60

Hz

1.5

2.4

30A

4.8

30A

2

2.7

5.4

3

3.9

7.8

5

6.1

12.2

BELDEN

8770

TRANSDUCER

(MOUNTED

 ON

DISCHARGE

MANIFOLD)

DRIVE

 SUPPLIED WITH 0-20mA

TRANSDUCER

D

IGIT

AL INPUT 4, 

PR

O

GRAMMABLE. DEF

AUL

T = 

SET POINT SELECTION

D

IGIT

AL INPUT 3, 

PROGRAMMABLE. DEF

AUL

T = 

E-ST

OP OR JUMPER

AN

ALOG

 OUTPUT

, COMMON. (CONNECTED INTERNALL

Y T

CHASSIS

THROUGH

 1M

Ω

)

AN

ALOG

 OUTPUT

, PROGRAMMABLE. DEF

A

U

LT

 = NOT USED. CURRENT

0-20mA

 (LOAD<500

Ω

)

D

IGIT

AL INPUT COMMO

N

. T

O ACTI

V

A

TE A 

D

IGIT

AL INPUT

, THERE MUST 

BE

>= +10V (OR =< -10V) BETWEEN THE INPUT 

AND

 

DCOM

. THE 24V MA

Y BE

PR

O

VIDED

 BY THE AQUA

V

AR (X1-10 OR BY AN EXTERNAL 12-24V SOURCE

OF EITHER POLARITY

.

AU

XI

LI

AR

Y VOL

TAGE

 OUPUT COMMON (CONNEC

T

ED

 INTERN

A

LL

AS

FLOA

TING)

AU

XI

LI

AR

Y VOL

TAGE

 OUTPUT 24VDC

/2

50mA (REFERNCE T

O G

N

D). 

SH

O

R

T

C

IR

CUIT 

PR

O

TECTED. TRANSDU

CER/DIGI

TAL INPUT POW

ER

 SU

PPL

Y.

AN

ALOG

 OUTPUT

, PROGRAMMABLE. DEF

AU

LT

 = NOT USED. CURRENT

0-20mA

 (LOAD<500

Ω

)

ANALOG INPUT CHANNEL

 2. 

RESOLUTION 0.1%, ACCURACY

 ± 1%.

10V/1mA REFERENCE VOL

TAGE OUTPUT FOR

 ANALOG INPUT

POTENTIOMETER, 

ACCURACY

 ±2%. (NOT USED.)

AN

ALOG

 INPUT CIRCU

IT COMMON. (CONNECTED INTERNALL

Y T

O

C

HASSIS 

GROUN

D T

H

ROUGH 1MW

. JUMPER WIRE T

O

 X1-1

1.)

AN

ALOG

 INPUT CHAN

NEL 1, 

2ND TRANSDUCER

. DEF

AUL

T2=FREQUENCY

REFERENCE.

R

ELA

Y OUTPUT 1, PROGRAMMABLE. DEF

AU

LT

  = RUN

POWER T

DRIVE

MAXIMUM: 250

V

AC / 30VDC, 2A

MINIMUM:  500mW (12V

, 10mA)

R

ELA

Y OUTPUT 3, PROGRAMMABLE. DEF

AU

LT

  = RUN

POWER T

DRIVE

MAXIMUM: 250

V

AC / 30VDC, 2A

MINIMUM:  500mW (12V

, 10mA)

R

ELA

Y OUTPUT 2, PROGRAMMABLE. DEF

AU

LT

  = RUN

POWER T

DRIVE

MAXIMUM: 250

V

AC / 30VDC, 2A

MINIMUM:  500mW (12V

, 10mA)

RELA

Y OUTPUTS

ON

J1:AI1 ON: 

0...20mA (Ri=100K

Ω

)

DIGIT

AL INPUT 6, PROGRAMMABLE. DEF

AUL

T

 = NOT USED

DIGIT

AL INPUT 5, PROGRAMMABLE. DEF

AUL

T

 = HOA (GROUP 12)

DIGIT

AL INPUT 2, PROGRAMMABLE. DEF

AUL

T

 = 

LOW 

W

A

TER

DIGIT

AL INPUT 1, PROGRAMMABLE. DEF

AUL

T

 = 

RUN ENABLE

ANALOG INPUT CIRCUIT COMMON.

 (CONNECTED

INTERNALL

Y T

CHASSIS

 GND. THROUGH 1 M

Ω

.

J1:AI1 OFF:

 0...10V (Ri=312K

Ω

)

J1:AI1 ON: 

0...20mA (Ri=100K

Ω

)

DIGITAL OUTPUTS

ANALOG I/O

ON

ON

J1:AI1 OFF:

 0...10V (Ri=312K

Ω

)

TERMINAL FOR TRANSDUCER SHIELD. (CONNECTED

INTERNALL

Y T

O CHASSIS 

GROUND)

ON

RO1A

RO3C

RO3B

RO3A

RO2C

RO2A

RO2B

RO1B

29

ON

ON

28

25

27

26

31

30

32

ON

J2

ON

26

25

27

32

30

28

29

31

GROUND

(SHIELD)

GND

+ 24V

DCOM

RO1C

DI1

DI2

DI3

DI5

DI6

DI4

AGND

+ 10V

AGND

AO1

AO2

AGND

AI2

14

22

24

23

21

20

19

15

16

17

18

WHITE

[OR BLACK]

10

11

12

13

9

8

7

6

5

4

3

BROWN

[OR RED]

SCR

AI1

ON

AI2

AI1

ON

2

1

VFD 1

GROUND

(SHIELD)

14

21

20

23

24

22

15

17

16

18

19

TRANSDUCER

(MOUNTED ON

DISCHARGE

MANIFOLD)

9

10

12

11

13

3

4

5

7

8

6

BROWN

[OR

 RED]

WHITE

[OR

 BLACK]

AI1

AI2

2

1

ON

ON

VFD 2

J5

J4

J3

J2

J1

J5

J4

J3

J2

J1

CUST

OMER SUPPLIED SER

VICE RA

TED

SER

VICE DISCONNECT

(CUST

OMER RESPONSIBLE FOR

 WIRE

AND CONDUIT SIZES 

BETWEEN

CUST

OMER DISCONNECT

, AND CONTROL

P

AN

EL, 

BASED

 ON ST

A

TION

 FULL LOAD

AMPS AND NEC CODE)

A

PE

PE

U2

"C"

V2

W2

U2

W2

V2

U1

PE

"F"

PE

"E"

V1

W1

"F"

U1

W1

V1

"C"

"K"

"K"

NOTES:

1.

CONDUIT AND

 WIRE SIZES SHOWN 

ARE

 MINIMUM REQUIRED;

LAR

G

ER

 SIZES MA

BE SUBSTITUTED IF 

CONDUIT

 SIZE PERMITS.

2.

USE 90

° C WIRE FOR MO

T

OR WIRE RUNS; INCLUD

TAG READING

"MOT

OR WI

R

T

O BE NO 

LESS 

THAN

 9

0° 

C

 R

A

TED".

3.

INCL

UDE T

AG READING "T

ORQUE SCREWS T

O 6-14 LB-IN, USE

COPPER WIRE ONL

Y" O

N

 C

O

N

T

R

O

INTERF

ACE WIRING.

4.

CU

ST

OMER RESPONSIBLE FOR WIRE 

AND

 CONDUIT SIZES

BETWEEN CUST

OMER DISCONNECT

, AND CONTROL P

ANEL,

BASED ON ST

A

TION FULL LOAD AMPS AND NEC CODE.

5.

ST

A

T

ION MEETS 5kA SCCR RA

TING O

N

LY IF CUST

OMER SUPPL

Y

THE FOLLOW SUPPL

FUSES OR EQUIV

ALENT CIRCUIT BREAKER

CLASS

 RK1, J, T - 

400

 A MAX.

CLASS

 RK5

 - 200

 A 

MAX

CLASS

 G - 60 A MAX

CLASS

 CC

 - 

30

 A MAX

"J

"E"

"J"

"E"

"D"

"E"

"D"

B

C

JUMPER POSITION

IF MIDDLE DRIVE(S)

J2 JUMPER MA

Y BE

SHOWN AS

SEPERA

TE J2, 

J5

OR AS A 

SINGLE

LARGE J2

JUMPER POSITION

 IF FIRST 

OR

LAST (TERMINA

TING)

 DRIVES

J2

ON

ON

ON

ON

J2

J2 J5

OR

ON

ON

ON

J2

A

SCREEN

AGND

SCREEN

B

RS485 MUL

TIPLE DRIVE

CONNECTIONS

J2

10

 (+24)

VFD 1

VFD TERMINALS

14

 (DI2)

14

 (DI2)

VFD 2

VFD 1

VFD TERMINALS

UE H5425

 (SUCTION PRESS.-10PSI)

CUST

OMER INST

ALLED PRESSURE SWITCH

P/N: 77-001-135

N.O.

N.C.

COM.

3ɸ ONL

Y

"H"

"H"

SIMPLEX

DUPLEX

SIMPLEX

DUPLEX

"I"

REVISI

ON HIST

OR

Y

REV

DESCRIPTION

REV BY

DA

TE

1

UPDA

TED DISCONNCET SIZES,

 WIRE SIZES

 AND

 FUSE SIZES.

M.

 MAR

TINEZ

F

EB-0

8-201

1

2

UPDA

TED FUSES 

MODEL

 NUMBERS

 & P/N'S

 (SEE COLUMN

 H).

LNT

F

EB-1

5-201

1

3

UPDA

TED NOT

ES AND

 C

HAR

TS.

M.

 MAR

TINEZ

MAR-08-201

1

4

UPDA

TE 

POWER REQUIREMENTS CHAR

T PER UL508A

M.

 REYES

1/19/2012

5

CHANGE BORDER T

XYLEM

MP

10/12/2012

6

CORRECT DUPLEX ST

A

TION FLA 21.2/19.2 FOR 3HP

,208V/3Ø/60HZ

DTT

1/5/2014

7

UPDA

TED LIP 

INFORMA

TION

DTT

4/27/2015

8

ECN

2017-000

6, 

AD

D 5HP

, 208V/1

Ø

/60HZ; UPDATED VFD 1.5HP,208-230V/3

Ø/60HZ

DTT

1/26/2017

10661

 NEWKIRK 

STREET

DALLAS, TX 75220

800.786.7480

SHEET

:

DA

TE:

DRN:

DA

TE:

CHK:

DRA

WING #:

REV

DRA

WING NAME:

SIZE

THIS DRA

WING 

AN

D T

H

INFORMA

TION DEPICTED THEREIN IS

 THE

PROPER

TY OF

 XYLEM. COPIES ARE ISSUED IN 

STRICT CONFIDENCE

AND SHALL

 NOT BE REPRODUCED

 OR 

COPIED, OR USED AS THE

BASIS F

OR THE MANUF

ACTURE OR SALE OF PRODUCTS WITHOUT

PRIOR WRITTEN 

PERMISSION OF XYLEM.

OF

PROJECT #:

M MAR

TINEZ

02/02

/2

01

1

VN

02/07

/0

21

1

11033-01

V

ALUE BOOSTER

CPC DRIVES

B

8

1

1

BOOSTER

208V

-230V/1ɸ

A

C

D

E

F

H

J

K

HP

GROUND

WIRE

VFD/MOT

OR

WIRE

VFD/MOT

OR

CONDUIT

VFD

FUSES

FUSE

WIRE

VFD GND

 WIRE

FPSI MODEL

FRAME

MODEL

P/N

1 1/2

14

 A

WG

14

 A

WG

1/2"

FG-CPC20121

R1

HJS15

43

-01

1-015

12

 A

WG

14

 A

WG

2

10

 A

WG

FG-CPC20171

HJS25

43

-01

1-025

10

 A

WG

3

FG-CPC20241

HJS30

43

-01

1-030

10

 A

WG

5

10

 A

WG

FG-CPC20

31

1

R2

HJS40

43

-01

1-040

8 A

WG

10

 A

WG

4  Installation

AquaBoost VS Pumping Packages INSTRUCTION MANUAL

15

Содержание Goulds AquaBoost VS

Страница 1: ...INSTRUCTION MANUAL 10 001 251 Rev 7 Variable Speed AquaBoost VS Pumping Packages...

Страница 2: ......

Страница 3: ...iagrams 13 4 1 2 Wiring diagrams 15 4 2 ground earth connections 16 4 3 Pump package location guidelines 17 4 4 Foundation requirements 17 4 5 Level the base on a concrete foundation 17 4 6 Connect th...

Страница 4: ...ration 28 7 1 5 The pump station does not shut down and no water is used 28 7 1 6 The pump station cycles or hunts erratically 29 8 Other Relevant Documentation or Manuals 30 8 1 Manuals for AquaBoost...

Страница 5: ...pment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applica...

Страница 6: ...isposal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been inform...

Страница 7: ...ith an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do...

Страница 8: ...and their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lift...

Страница 9: ...drive unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representativ...

Страница 10: ...reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and humidity All electrical equipment is susceptible to failure if operated in ambient...

Страница 11: ...5 hp range 1 Pump NPE with TEFC motor 2 Safety switch single point power panel 3 Aquavar CPC controller 4 Temperature relief valve 5 Discharge header copper L type 6 Suction header copper L type 7 Pr...

Страница 12: ...ps Pump model rpm HP Voltage Phase Impeller diameter inches Control 1 A 1x1 1 4 3600 05 1 2 1 115 1 60 A 4 5 8 2 B 1 1 4x1 1 2 3600 07 3 4 2 208 3 60 B 5 1 16 VS variable speed 10 1 3 380 3 50 C 5 3 1...

Страница 13: ...Electrical ratings at startup Current Voltage Phase 3 Product Description AquaBoost VS Pumping Packages INSTRUCTION MANUAL 11...

Страница 14: ...urrent as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost VS unit depends on its model number It can be one of the following with a...

Страница 15: ...7 8 10 9 RS000011 Typical field piping arrangement for the AquaBoost Variable Speed simplex pumping package 1 Anchor the pipe securely if vibration eliminators are used 2 If a bypass line is installe...

Страница 16: ...nk 3 Discharge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do...

Страница 17: ...D THROUGH 1 M J1 AI1 OFF 0 10V Ri 312K J1 AI1 ON 0 20mA Ri 100K DIGITAL OUTPUTS ANALOG I O ON ON J1 AI1 OFF 0 10V Ri 312K TERMINAL FOR TRANSDUCER SHIELD CONNECTED INTERNALLY TO CHASSIS GROUND ON RO1A...

Страница 18: ...Before Touching Application Setting Switches 1 UP 0 DOWN DIP SWITCH SETTING 1 UP 0 DOWN 1 2 3 4 Minimum Speed Hz Ramp Speed 1 1 1 1 10 Slow 1 1 1 0 10 Medium 1 1 0 1 10 Fast 1 0 1 1 30 Slow 0 1 1 1 3...

Страница 19: ...e if nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure re...

Страница 20: ...guration then connect the tank to the discharge manifold as shown 1 2 RS000022 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suc...

Страница 21: ...dequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported independently by use of pipe han...

Страница 22: ...o which optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material...

Страница 23: ...C then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adju...

Страница 24: ...k out power to the package and the driver before you perform any installation or maintenance tasks Failure to disconnect and lock out driver power will result in serious physical injury The pressure s...

Страница 25: ...A unit that shows symptoms of possible problems such as overflow noise leaks vibrations or continual operation must be corrected immediately 5 2 1 Variable speed operation Variable speed simplex for...

Страница 26: ...e level Temperature relief valve The variable speed units have a temperature relief valve that senses water temperature inside the pump The valve opens and closes depending on the water temperature Th...

Страница 27: ...se is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For...

Страница 28: ...n or breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding eart...

Страница 29: ...starter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still...

Страница 30: ...repair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station v...

Страница 31: ...unts erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctu...

Страница 32: ...operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013 Aquavar CPC IM167 Aquaboost II 1...

Страница 33: ...arranty are warranted only for the balance of the warranty period on the parts that were repaired or replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of...

Страница 34: ...t have been a repaired by third parties other than Seller or without Seller s written approval b subject to misuse misapplication neglect alteration accident or physical damage c used in a manner cont...

Страница 35: ...first with the dealer from whom you purchased the product or visit www xyleminc com for the name and location of the nearest dealer providing warranty service 9 Product warranty AquaBoost VS Pumping...

Страница 36: ...lutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and...

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