Xylem GOULDS AC8743 Скачать руководство пользователя страница 14

 

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When operating on a suction lift, the suction pipe 

should slope upward to the pump nozzle. A 

horizontal suction line must have a gradual rise to 

the pump. Any high point in the pipe will become 

filled with air and thus prevent proper operation on 

the pump. When reducing the piping to the suction 

opening diameter, use an eccentric reducer with 

the eccentric side down to avoid air pockets. 

NOTE: 

When operating on suction lift, never use a 

straight taper reducer in a horizontal suction line, 

as it tends to form an air pocket in the top of the 

reducer and the pipe. 
To facilitate cleaning pump liquid passage without 

dismantling pump, a short section of pipe 

(Dutchman or spool piece), so designed that it can 

be readily dropped out of the line, can be installed 

adjacent to the suction flange. With this 

arrangement, any matter clogging the impeller is 

accessible by removing the nozzle or pipe section. 

Valves in Suction Piping 

When installing valves in the suction piping, 

observe the following precautions: 

a.  If the pump is operating under static 

suction lift conditions, a foot valve may be 

installed in the suction line to avoid the 

necessity of priming each time the pump 

is started. This valve should be of the 

flapper type, rather than the multiple 

spring type, sized to avoid excessive 

friction in the suction line. (Under all other 

conditions, a check valve, if used, should 

be installed in the discharge line. See the 

section entitled Valves in Discharge 

Piping.

b.  When foot valves are used, or where there 

are other possibilities of “water hammer,” 

close the discharge valve slowly before 

shutting down the pump. 

c.  Where two or more pumps are connected 

to the same suction line, install gate 

valves so that any pump can be isolated 

from the line. Gate valves should be 

installed on the suction side of all pumps 

with a positive suction pressure for 

maintenance purposes. Install gate valves 

with stems horizontal to avoid air pockets. 

Globe valves should not be used, 

particularly where NPSH is critical. 

d.  The pump must never be throttled by the 

use of a valve on the suction side of the 

pump. Suction valves should be used only 

to isolate the pump for maintenance 

purposes, and should always be installed 

in positions to avoid air pockets. 

e.  A pump drain valve should be installed in 

the suction piping between the isolation 

valve and the pump. 

Discharge Piping 

If the discharge piping is short, the pipe 

diameter can be the same as the discharge 

opening. If the piping is long, pipe diameter 

should be one or two sizes larger than the 

discharge opening. On long horizontal runs, it 

is desirable to maintain as even a grade as 

possible. Avoid high spots, such as loops, 

which will collect air and throttle the system or 

lead to erratic pumping. 

Valves in Discharge Piping 

A triple duty valve should be installed in the 

discharge. The triple duty valve placed on the 

pump protects the pump from excessive back 

pressure, and prevents liquid from running 

back through the pump in case of power 

failure.

Pressure Gauges 

Properly sized pressure gauges should be 

installed in both the suction and discharge 

nozzles in the gauge taps, provided on 

request. The gauges will enable the operator 

to easily observe the operation of the pump, 

and also determine if the pump is operating in 

conformance with the performance curve. If 

cavitation, vapor binding, or other unstable 

operation should occur, widely fluctuating 

discharge pressure will be noted. 

Pump Insulation 

On chilled water applications most pumps are 

insulated. As part of this practice, the pump 

bearing housings should not be insulated since 

this would tend to trap heat inside the housing. 

This could lead to increased bearing temperatures 

and premature bearing failures. 

Содержание GOULDS AC8743

Страница 1: ...AC 8300 Series BASE MOUNTED CENTRIFUGAL PUMP INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS INSTALLER PLEASE LEAVE THIS MANUAL FOR THE OWNER S USE INSTRUCTION MANUAL AC8743...

Страница 2: ......

Страница 3: ......

Страница 4: ...tions When used the safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD Your Series 8300 pump should have the safe...

Страница 5: ...nsulation is required Failure to follow these instructions could result in serious personal injury or death or property damage Mechanical Safety WARNING Unexpected Startup Hazard Disconnect and lockou...

Страница 6: ...he installation must be evaluated to determine that the Net Positive Suction Head Available NPSHA meets or exceeds the Net Positive Suction Head Required NPSHR as stated by the pump performance curve...

Страница 7: ...y of false brinelling of the bearings LOCATION The pump should be installed as near the suction supply as possible but no less than five suction diameters with the shortest and most direct suction pip...

Страница 8: ...studs extending through holes in the base plate b By adding or removing shims under the base level and plumb the pump shaft and flanges c Draw anchor nuts tight against base and observe pump and motor...

Страница 9: ...alignment should be made by shimming driver only Alignment should be made at operating temperatures WARNING Unexpected Startup Hazard Disconnect and lockout power before servicing Failure to follow t...

Страница 10: ...GUARD INNER GUARD LOCATE SUPPORT ARM BETWEEN OUTER GUARD ENDS ALIGN THE ARM WITH HOLES IN THE OUTER GUARD AND HOLES IN THE SADDLE BRACKET NUT MOTOR SADDLE BRACKET ATTACH TO MOTOR SADDLE THIS OPTION US...

Страница 11: ......

Страница 12: ...pump piping be sure to observe the following precautions Piping should always be run to the pump Do not move pump to pipe This could make final alignment impossible Both the suction and discharge pip...

Страница 13: ...length as direct as possible and never smaller in diameter than the pump suction opening If the suction pipe is short the pipe diameter can be the same size as the suction opening If longer suction p...

Страница 14: ...should be installed on the suction side of all pumps with a positive suction pressure for maintenance purposes Install gate valves with stems horizontal to avoid air pockets Globe valves should not b...

Страница 15: ...guards in place Failure to follow these instructions could result in serious personal injury or death and property damage CAUTION Seal Damage Hazard Do not run pump dry Seal damage may occur Failure t...

Страница 16: ...ugal pumps can be operated clockwise or counterclockwise when viewed from the coupling end of the pump If you wish to reverse the suction and discharge nozzles this can be accomplished with the same p...

Страница 17: ...15 Figure 11 Correct Relationship of Impeller and Casing 13 5 1 9 15 7 3 11 16 8 4 12 14 6 2 10 Figure 12 Main Joint Bolts...

Страница 18: ...r by plugging inlet and putting line under pressure A gauge will indicate a leak with a drop of pressure 9 Speed too low See item 5 10 Discharge head too high See item 4 11 Suction lift too high See i...

Страница 19: ...15 32 Suction inlet not immersed enough See item 16 33 Liquid heavier in either viscosity or specific gravity than allowed for Use larger driver Consult factory for recommended size Test liquid for vi...

Страница 20: ...connected to both the suction and discharge should exclude outside liquid Therefore it should not be necessary to go beyond the bearings stuffing box and coupling when servicing the pump BEARING LUBRI...

Страница 21: ...o service until the sealing faces have been replaced or relapped Relapping is generally economical only in seals two inches in size and above CLEANING WITHOUT DISMANTLING PUMP A short section of pipe...

Страница 22: ...20 SERVICE Figure 13 Mechanical View...

Страница 23: ...th the hubs or by loosening the Allen set screws and sliding the hubs back on the shafts Remove the coupler hubs from the pump shaft For non spacer couplers loosen set screws and slide flanges back on...

Страница 24: ...he pump by starting on the outboard end the end opposite the coupling This end locks the rotating element into position in the casing 1 Press the stationary mechanical seal seat into the gland plate u...

Страница 25: ...s of grease 8 Using gloves slide the heated bearing onto the shaft against the shaft shoulder See Figure 19 Figure 19 Installing Bearing 9 Install the locknut and lockwasher on the outboard end of the...

Страница 26: ...lf of the casing 5 Tap the stuffing boxes with a soft headed hammer to break the seal between the stuffing box and lower casing half and lift the rotating element out of the lower casing Rotating elem...

Страница 27: ...g gaskets can be ordered to minimize the amount of trimming 1 Before assembling the rotating element prepare the casing and install the casing gaskets to the parting line 2 Clean the gasket surfaces o...

Страница 28: ...r in the gland plates The lip seals should face away from the mechanical seal seats See Figure 18 12 Lubricate and roll the O rings into the grooves in each gland plate 13 Press the gland plates into...

Страница 29: ...he bearing housing to the stuffing box with the capscrews Leave the grease relief plug out of the outboard housing until the pump is run for a minimum of two hours and the system has reached its norma...

Страница 30: ...cal service requiring a minimum of down time a complete or quick change rotating element is recommended For normal service with repairs to be made in the field the following parts are recommended for...

Страница 31: ...A C Pump representative The representative will need the following information in order to provide assistance 1 Complete nameplate data of the pump and motor 2 Suction and discharge pipe pressure gaug...

Страница 32: ...nd we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful c...

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