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castelberg design gmbh | Räffelstrasse 29 | 8045 Zürich | Switzerland | 2020

Replacement of the outer protection plate

Remove the outer protection plate by inserting a fingernail at the 

top center part.

Bend the new protection plate lightly and place it in the two lateral 

grooves

Replacement of the inner protection plate and filter

Remove the tensioner (black frame). Remove the protection plate 

to be replaced and insert a new one. Attach the tensioner (black 

frame) to the desired groove with the bend down towards the filter.

For safety reasons, you must use an inner safety shield, unless the 

filter is certified as break resistant.

Replacement of headgear

To remove the headgear:

1.  Unscrew both knobs on the left and right side

2.  Remove the disc underneath on both sides

3.  The headgear can now be removed.

To insert the headgear:

1.  Unscrew the knobs on the left and right end of the headgear

2.  Remove the disc underneath the removed knobs

3.  Make sure the sweatband is oriented towards the front of the 

helmet

4.  Push the now exposed screws on the left and right side of the 

headgear through the corresponding holes in the helmet. Hold 

on to the screw so it does not fall out of the headgear.

5.  From the outside of the helmet, stick the removed discs back 

onto the screw

6.  Screw on the knobs on both sides

Security advice

The welding helmet 

XELUX enduro

 has been designed for use with 

electric arc hand welding and should not be used for other pur-

poses. Particular caution is called for, when moving about while 

wearing the welding helmet, as the field of vision is restricted and 

the automatically darkening welding filter can be unexpectedly 

darkened by a bright source of light.

The welding helmet 

XELUX enduro

 is not allowed to be used for laser 

welding and oxy-acetylene welding.

In rare cases allergic reactions to the welding helmet are possible. 

If the welding helmet causes skin irritations, it should not be used 

further and seeking medical advice is recommended.

Always use welding filters of a shade that corresponds to the type of 

welding that you are doing.

In case of welding with mineral glass filters, make sure a protection 

plate is located in front and behind 

the filter in order to protect the welder’s eyes in case of breakage of 

the glass filter.

For information and instructions about the auto darkening welding filter 

please refer to the separate instruction manual for the XELUX X-Series.

Inside View

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