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Operating Manual for XFR 2.8kW Series Power Supply

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Содержание XFR 2800

Страница 1: ...Operating Manual XFR 2800 Watt Series Programmable DC Power Supply XFR 7 5 300 XFR 12 220 XFR 20 130 XFR 33 85 XFR 40 70 XFR 60 46 XFR 100 28 XFR 150 18 XFR 300 9 XFR 600 4...

Страница 2: ......

Страница 3: ...Operating Manual for XFR 2800 Watt Series Programmable DC Power Supply...

Страница 4: ...e right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original W...

Страница 5: ...e product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troublesho...

Страница 6: ...WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOM...

Страница 7: ...ur product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warra...

Страница 8: ...ous energy for some time after power is removed CAUTION Operate the power supply in an environment free of flammable gases or fumes To ensure that the power supply s safety features are not compromise...

Страница 9: ...ques while making supply or pin connections and any changes in switch settings Main Sections Section 1 Features and Specifications Describes the power supply and lists its features and specifications...

Страница 10: ...Manual for XFR 2 8kW Series Power Supply Power Supply Safety Markings Alternating Current Off Supply Earth Ground Terminal Caution Hot Surface Protective Conductor Terminal Caution Check manual for a...

Страница 11: ...ns 33 Section 2 Installation Introduction 35 Basic Setup Procedure 35 Inspection Cleaning and Packaging 36 Initial Inspection 36 Periodic Cleaning 36 Returning Power Supplies to the Manufacturer 37 Re...

Страница 12: ...es for Parallel Operation 66 Configuring Multiple Supplies for Split Supply Operation 67 Over Temperature Protection OTP 70 User Diagnostics 71 Emergency Shutdown 71 Unusual or Erratic Operation 71 Tr...

Страница 13: ...ad Connection Hardware 48 Figure 2 6 Output Voltage Connector 49 Figure 2 7 Single Load with Local Sensing Default 50 Figure 2 8 Single Load with Remote Sensing 50 Figure 2 9 Multiple Loads with Local...

Страница 14: ...List of Figures xii Operating Manual for XFR 2 8kW Series Power Supply...

Страница 15: ...ge and Frequency 40 Table 2 3 AC Wire Specification 41 Table 2 4 Current Carrying Capacity for Load Wiring 45 Table 2 5 Rear Panel J10 Sense Connector Terminals and Functions 54 Table 3 1 Shipped Conf...

Страница 16: ...List of Tables xiv Operating Manual for XFR 2 8kW Series Power Supply...

Страница 17: ...ies only 3 5 in 2 U of vertical rack space Designed for continuous use in standalone or systems applications this power supply is typically used to power DC equipment control magnets or burn in compon...

Страница 18: ...onnected in parallel or in series to provide increased current or voltage Over temperature protection OTP shutdown latches or automatically resets Remote analog voltage and current limit programming w...

Страница 19: ...Preview Switch V I CHECK See page 43 for more information Return to Local Programming LOCAL for units with digital programming interface installed AC Power Switch Remote Programming LEDs For units wit...

Страница 20: ...Monitoring and Shutdown Select switch and the rear panel J2 Programming and Monitoring connector to choose among several remote programming and monitoring options See Figure for switches and connector...

Страница 21: ...o not block AC Input Connector See page 40 for more information J10 Sense Connector See page 53 for more information 1 Return Sense 2 Negative Output Return 3 No connection N C 4 Positive Output 5 Pos...

Страница 22: ...ing scales Output voltage and current monitor scales Remote shutdown circuit logic Over temperature shutdown mode Figure 1 3 Programming and Monitoring SW1 Switch Switch is shown in factory default co...

Страница 23: ...to close contact Switch Function Open1 1 Factory defaults underlined Closed SW1 1 1 mA current source for resistive programming of output voltage Voltage source programming Resistive programming 0 5 k...

Страница 24: ...rrent Remote control of the shutdown function using a 2 5 V to 15 V signal Figure 1 4 Programming and Monitoring J2 Connector See Table 1 3 for the list of the J2 connector terminal numbers their refe...

Страница 25: ...program signal J2 6 VPGM Output Voltage Programming Input Input for voltage programming signals from an analog device J2 7 IPGM Current Program Signal Return Return for current program signal J2 8 IP...

Страница 26: ...monitor signal return J2 terminals 5 7 9 and 11 relative to the supply output because control ground J2 3 and the program monitor signal returns are at the same potential as the power supply return i...

Страница 27: ...ons These specifications are warranted over a temperature range of 0 C to 50 C Nominal ambient temperature assumed is 25 C Nominal line voltage is 208 Vac 60 Hz See Table 1 4 and Table 1 5 for maximum...

Страница 28: ...tput Ripple rms Voltage Current 5 10 mV 1600 mA 10 mV 1200 mA 10 mV 400 mA 15 mV 300 mA 15 mV 200 mA Drift 30 minutes 6 Voltage 0 07 of Vmax Current 0 7 of Imax For Resistive Programming Voltage 0 6 o...

Страница 29: ...ange with constant rated load 4 For 0 100 load variation with constant nominal line voltage 5 Current mode noise is measured from 10 to 100 of rated output voltage full current 6 Maximum drift over 30...

Страница 30: ...500 mV Output Ripple rms Voltage Current 5 15 mV 100 mA 25 mV 80 mA 25 mV 40 mA 40 mV 20 mA 100 mV 10 mA Drift 30 minutes 6 Voltage 0 05 of Vmax Current 0 7 of Imax For Resistive Programming Voltage 0...

Страница 31: ...ange with constant rated load 4 For 0 100 load variation with constant nominal line voltage 5 Current mode noise is measured from 10 to 100 of rated output voltage full current 6 Maximum drift over 30...

Страница 32: ...Measured with stepped 0 10 V analog programming source and a resistive load 2 Time for the output voltage to recover within 0 5 of its rated value after a step change in load current of 10 to 90 of ra...

Страница 33: ...pedance 2 k in series with one diode drop Remote Analog Programming Full Scale Input Voltage and current programming inputs source must be isolated 0 5 k 0 10 k resistances 0 5 V 0 10 V default voltag...

Страница 34: ...Supply Environmental Specifications Operating Temperature Range 0 C to 50 C Storage Temperature Range 20 C to 70 C Humidity Range up to 90 RH non condensing Operating Altitude Up to 6 500 feet 2000 m...

Страница 35: ...1 0 197 in 5 0 mm D 2 150 V to 600 V models 4 terminal right angle PC mount wire clamp connector with removable strain relief cover Sense Connector 5 terminal wire clamp connector 2 piece Analog Progr...

Страница 36: ...ecifications Specifications 34 Operating Manual for XFR 2 8kW Series Power Supply Figure 1 6 Dimensional Drawings Dimensions given are nominal 3 45 87 63 mm 20 975in 533 mm 17 475in 444 mm 16 9in 429...

Страница 37: ...Section 3 Local Operation for instructions about front panel operation OVP OTP shutdown and using multiple supplies You will find remote programming and monitoring described in Section 4 Remote Operat...

Страница 38: ...ervice technician check the printed circuit board and its components if you suspect internal damage If the unit is damaged save all packing materials and notify the carrier immediately See packing ins...

Страница 39: ...res on page 38 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply whe...

Страница 40: ...he power supply in its original container If the original container is not available seal the unit in a plastic bag and then pack it in a 200 lb 90 kg test corrugated cardboard carton large enough to...

Страница 41: ...support bar To install the power supply with rack mount slides use a commercially available slide kit Follow the manufacturer s instructions to install the slides Add a 1 8 in 3 0 mm spacer between t...

Страница 42: ...onnected to an electrical ground via the safety ground in the AC input connector Ensure that the power supply is connected to a grounded AC outlet with the recommended AC input connector configured fo...

Страница 43: ...x shaped body onto the AC cable Insert the stripped wires through the strain relief base until the outer cable jacket is flush with the edge of the base Tighten the body to the base while holding the...

Страница 44: ...W Series Power Supply Figure 2 2 AC Input Cover and Strain Relief Screw on Locknut Stripped Wire Installed in Strain Relief Connector Terminal Locations Cover Assembled Strain Relief Flat Washer 2 pla...

Страница 45: ...connector as shown on the rear panel diagram in Figure 3 Turn the voltage and current controls fully counter clockwise 4 Connect the unit to an AC outlet 5 Turn the front panel AC power switch to ON A...

Страница 46: ...lly clockwise Push the STANDBY switch to its IN position and check that the voltmeter reading falls to zero and the red S D Shutdown LED turns on Push the STANDBY switch once again to reset it to its...

Страница 47: ...minimum load wiring must have a current capacity greater than the output current rating of the power supply This ensures that the wiring will not be damaged even if the load is shorted Table 2 4 show...

Страница 48: ...el mounting screw Where shielding is impossible or impractical simply twisting the wires together will offer some noise immunity When using local sense connections use the largest practical wire size...

Страница 49: ...16 in Phillips pan head screws 6 x 0 288 in lock washers and 6 x 5 16 in flat washers 3 places from the top cover 2 Pull up on the top cover to remove it 3 Undo 6 32 x 1 4 in Keps nuts and 6 x 5 16 in...

Страница 50: ...strain relief Do not disassemble the strain relief 4 Insert load wire in strain relief 5 Install connectors to load wiring 6 Fasten connectors to bus bars with 5 16 in x 5 8 in M8 x 16 mm screws 5 16...

Страница 51: ...le the strain relief 4 Insert load wire in strain relief 5 To connect the wiring loosen each terminal screw insert a stripped wire into the terminal and tighten the screw securely 6 Tighten the strain...

Страница 52: ...r a varistor across the output to protect the power supply The breakdown voltage rating for the transorb or varistor must be approximately 10 higher than the rated supply output Connecting Single Load...

Страница 53: ...Power Distribution Method To connect distributed loads we recommend that you use radial power distribution With this method you connect power to each load individually from a single pair of terminals...

Страница 54: ...Installation Load Connection 52 Operating Manual for XFR 2 8kW Series Power Supply Figure 2 10Multiple Loads with Remote Sensing...

Страница 55: ...e output voltage is regulated at the output terminals or bus bars This method does not compensate for voltage losses in the load lines so it is recommended only for low current applications or applica...

Страница 56: ...ctor Terminals and Functions Terminal Name Function J10 1 Return Sense SNS Remote negative sense connection Default connection to terminal 2 J10 2 Negative Output Return or RTN Connected internally to...

Страница 57: ...terminal 2 power supply return 3 Connect the positive remote sense lead to J10 mating connector terminal 5 positive sense and the negative lead to terminal 1 return sense Ensure that the mating connec...

Страница 58: ...If you operate the power supply with remote sense lines connected to the load and with either of the positive or negative load lines not connected the power supply shutdown circuit will activate causi...

Страница 59: ...to Section 4 Remote Operation for descriptions of remote programming options and remote monitoring of the power supply Standard Operation This power supply has two basic operating modes Constant Volt...

Страница 60: ...d value ISET while the load voltage varies with the load requirements Automatic Mode Crossover This feature allows the power supply to automatically switch operating modes in response to changing load...

Страница 61: ...ogramming interface installed See Section 3 for front panel operation See Section 4 for remote analog programming procedure s The supply s sense point is at the rear panel J10 sense connector terminal...

Страница 62: ...ion to disable the power supply output The red Shutdown S D LED turns on 4 Press and hold the V I CHECK button to display the voltage and current control settings on the voltmeter and ammeter displays...

Страница 63: ...lating the line drop then adding this value to the desired OVP setpoint Front Panel OVP Operation In local control mode check the OVP set point at any time by pressing the OVP CHECK switch The OVP set...

Страница 64: ...below the OVP set point 2 Press the STANDBY switch IN The red S D LED on the front panel turns on The OVP LED turns off 3 Press the STANDBY switch again to return power to the load and resume normal o...

Страница 65: ...current fall to zero and the red S D Shutdown LED turns on Push the switch once more to reset it to its OUT position and resume normal power supply operation Controlling the Shutdown Function via the...

Страница 66: ...rns on and the power supply will not provide an output until the HIGH signal level is applied 2 Any of the eight switches on SW1 is OFF OPEN when it has been flipped up to break contact ON CLOSED when...

Страница 67: ...al voltage available is the WARNING There is a shock hazard at the load when using a power supply with a rated or combined output greater than 40 V To protect personnel against accidental contact with...

Страница 68: ...et all of the outputs to the same voltage before connecting the positive output terminals and negative output terminals in parallel See Figure 3 3 The total current available is the sum of the maximum...

Страница 69: ...e remote sensing at the load for better voltage regulation one supply always operates in current limit mode and supplies most of the power Figure 3 3 Parallel Operation of Multiple Supplies Local sens...

Страница 70: ...ve Supply To obtain a positive negative supply connect the negative output terminal of one supply to the positive output terminal of the second supply The positive output terminal of the first supply...

Страница 71: ...Local Operation Using Multiple Supplies Release 2 1 69 Figure 3 5 Split Supply Operation of Multiple Supplies Positive negative Supply Local sense lines shown are default J10 connections...

Страница 72: ...t the switch The OTP shutdown circuit activates before the internal components can exceed their safe internal operating temperatures When an OTP shutdown occurs the front panel OTP LED turns on Table...

Страница 73: ...F immediately 2 Disconnect the power supply from the load 3 Test the power supply with no load running the tests in Functional Tests 4 If the tests show that the power supply is functioning normally c...

Страница 74: ...pecified range See page 40 Internal circuit See your service technician Output not adjustable Is unit in current limit mode Red Current Mode LED turned on Turn current knob clockwise to increase curre...

Страница 75: ...ector and switch settings when using calibrated readback signals for output voltage and output current with selectable 0 5 V or 0 10 V scales Isolated Programming The four channel Isolated ISOL Progra...

Страница 76: ...for programming output voltage and current limit using an analog source Table 4 1 Remote Programming Options Remote Analog Programming Procedure 1 Turn the power supply OFF 2 Using Table 4 2 set switc...

Страница 77: ...s otherwise specified in Table 4 2 Switches SW1 5 SW1 6 SW1 7 and SW1 8 are not required for remote programming They can remain at the settings you have selected for your application 2 Resetting switc...

Страница 78: ...3 SW1 set 2 closed 4 open J2 jumper 1 to 3 and 2 to 3 SW1 set 2 closed J2 jumper 1 to 3 and 2 to 3 SW1 default settings J2 jumper 1 to 3 0 5 k Resistor SW1 set 1 closed 3 and 4 open J2 jumper 1 to 3...

Страница 79: ...Remote Operation Remote Analog Programming of Output Voltage and Current Limit Release 2 1 77 Figure 4 1 Connecting Programming Sources to J2 Connector...

Страница 80: ...3 for the required J2 connections and switch settings for remote monitoring of readback signals with 0 5 Vdc or 0 10 Vdc outputs Use shielded pair wiring 20 to 24 AWG and ground the shield to J10 sen...

Страница 81: ...following equipment when calibrating your power supply 5 1 2 digit true RMS voltmeters DVMs 0 05 accuracy with test leads Current shunt 1 mV A 0 25 and connecting wire The recommended current ratings...

Страница 82: ...o locate the potentiometers WARNING Disconnect AC power from the unit before removing the cover Even when the front panel power switch is in the OFF position live line voltages are exposed when the co...

Страница 83: ...rs Tool Required Phillips 2 screwdriver 1 Turn OFF the power supply Disconnect AC Power Remove the cover 2 Remove 4 screws from their standoffs inside the power supply to release the option card 3 Rem...

Страница 84: ...steps in the sequence given Voltage Programming Circuit Calibration 1 Ensure that the power supply is turned OFF Disconnect any load 2 Connect the program source between J2 connector terminals 6 outpu...

Страница 85: ...supply ON 5 Apply 1 of program voltage 6 Adjust the current limit program offset R469 until the shunt DVM indicates 1 of the model rated output current See Note 7 Apply 100 of program voltage 8 Adjus...

Страница 86: ...0 5 V output voltage monitor range CLOSED for 0 10 V 3 Connect a DVM across the power supply output to read the output voltage Connect a second DVM between the rear panel J2 connector terminals 10 ou...

Страница 87: ...5 Set the power supply s output current to 1 of the model rated output See Note 6 Adjust the output current monitor offset R394 until the monitor DVM indicates 1 of the readback scale 50 mVdc for 0 5...

Страница 88: ...Calibration Calibrating for Readback Accuracy 86 Operating Manual for XFR 2 8kW Series Power Supply...

Страница 89: ......

Страница 90: ...echnology Inc 8999 Nelson Way Burnaby British Columbia Canada V5A 4B5 604 422 8595 Tel 604 421 3056 Fax 800 667 8422 Toll Free North America prg info xantrex com www xantrex com TM F2OP C1XN PRINTED I...

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