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How To Install Yellow Start Button
1.) Remove the old Start Button by removing the two small screws - one on each side of
the button.
2.) Split the unit into two parts and you can take it off of the handle bars.
3.) Run the wires of the new switch down under the foot plate.
4.) You can do this either by fishing them through the down tube or running them along
the outside of it and zip tying them on.
5.) Once you have the new wires in place swap the connectors out with the original ones
in the clip.
6.) Replace the new unit on the handle bars and test.
How To Remove And Install Transmission
1.) Loosen the axle nuts but do not remove axle
2.) Loosen the chain tensioners so wheel can move forward and remove the chain.
3.) On the transmission side remove the two 8 mm motor mount bolts - go through the
holes in the metal plate on the right side of scooter.
4.) On the other side remove the allen head bolts that hold the motor in place.
5.) Remove the motor & transmission.
6.) Remove the bolts on the outside corners of the transmission
7.) Remove the transmission
8.) Re-assemble is reverse order and add 1 ounce of 30 weight oil to the transmission.
How To Remove Engine
1.) On the rear of your scooter there is a chrome fender; remove the 7- 5mm allen head
bolts.
2.) Remove the plate on the side of the scoot that has two 10mm nuts and three 5mm
allen head bolts.
3.) Remove the air breather assembly, that way you can get to the throttle cable.
4.) Twist throttle handle while placing finger on the black throttle body on the carburetor.
Then release throttle handle to allow cable to dislodge from the throttle body. You
may have to try more than once, it can be tricky.
5.) Next you remove the transmission by removing the four gold 8mm bolts in a square
pattern.
6.) Remove the ground wire by loosening 4mm allen head bolt.
7.) Release white quick connection to free motor, this is your kill switch.
8.) Remove gas tank by loosening the two bolts at the top of tank; this needs to be done
for shipping purposes.
Содержание XG-550
Страница 7: ...Page7 GETTING TO KNOW YOUR X TREME XG 550 ...
Страница 27: ...Page27 Wiring Diagram ...
Страница 29: ...Page29 Voltage Regulator Wiring Diagram Front Fork Assembly Diagram ...
Страница 30: ...Page30 Motor Diagram ...