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General installation manual lever 

 

 

• Revision: 01 • 10/11/2021 • 

© ABM Fahrzeugtechnik GmbH 

Page 5 of 6

 

 

Carefully disassemble the original lever. 

 

Carefully measure the protrusion at the thrust pin using a 
calliper and enter the measure below. 

 
Caution: The measures may differ for brake and clutch. 
 
Measure brake: 

_____________ mm 

 
Measure clutch: 

_____________ mm 

 

Lightly heat the safety screw using a heat gun (thread-
locking fluid) and remove. 

Caution: Only heat the guide pin carefully as the plastic 
bushing may be damaged when overheated. 

 

Unscrew the push rod from the guide pin and remove 
both parts from the original adapter. 

 

Moisten the plastic bushing of the guide pin with grease 
and insert into the new adapter as per original (thread for 
the safety screw facing downwards).  

Screw the thrust pin into the guide pin and set the 
measure previously determined.  

Insert the safety screw with thread-locking fluid (medium 
firm) and tighten. 

Содержание 2Stripes

Страница 1: ... www ab m de info ab m de Lever Design 2Stripes Installation manual and safety information ...

Страница 2: ...specially if the vehicle was exposed to the access of a third party It is your responsibility to check the product regularly and to determine if a service or replacement is required Please remember that the lever is a safety relevant part of your vehicle Check the lever after a fall or collision and immediately completely replace it at the slightest indication of damage Do not under any circumstan...

Страница 3: ...inal thrust pin in the new adapter and install the lever It is imperative to reset the freeplay see workshop manual Always heat the thread pin for setting thread locking fluid Indian Scout with BH45 Press the bushing provided into the adapter Heat the thread pin with a heat gun remove it from the original lever and screw it into the new adapter using thread locking fluid Mount the lever and screw ...

Страница 4: ...e using the adjusting nuts as per original Indian Scout with KH67 and FTR with KH70 Press the bushing provided into the adapter Next mount the clutch lever as per original Moisten all sliding surfaces with grease BMW R18 with BH48 KH73 Completely remove the original lever Caution When disassembling the original lever make sure that under no circumstances should the brake or clutch piston be pulled...

Страница 5: ...at the safety screw using a heat gun thread locking fluid and remove Caution Only heat the guide pin carefully as the plastic bushing may be damaged when overheated Unscrew the push rod from the guide pin and remove both parts from the original adapter Moisten the plastic bushing of the guide pin with grease and insert into the new adapter as per original thread for the safety screw facing downwar...

Страница 6: ...omponents and screws are tight and functioning correctly Re test the front wheel s freewheel and check the brake system for overheating Recheck the settings and functions of the clutch as well as the correct response of the switches on the brake and clutch Functional test of the lighting especially brake light Functional test of the microswitches of all levers Functional test of brake and clutch s...

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