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MARK 4 MANUAL 

www.wunderbar.com 

TUBE COLLECTOR  

When the tube collector is separated from the brix manifold, the tube collec-
tor cover plate can be removed to expose the product tubing (

Fig.31

).  On a 

8 to 10 button dispenser, the syrup tubes in positions 1, 3, 8, and 10 (

see 

Fig.31

) are standard syrup tubes. The yellow tubes in positions 2, 4, 7, and 

9 (

see Fig.31

) are syrup barrier tubes which should be used for energy 

drinks and pungent syrups such as root beer and punch.  

 

 The blue tubes in 

positions 5 and 6 are Soda and Water.  

NOTE: All positions with barrier 

tubes are indicated by yellow highlighted numbers on the manifold  
label located on top of the tube collector.

 

 

All syrup positions have “B” interconnect fittings and red “B” lock rings. The 
Soda and Water positions have “A” interconnect fittings and red “B” lock 
rings.  The letter B is molded into the side of the “B” interconnect fittings. 
(

Fig.32

).  The letter A is molded into the “A” interconnect fittings(

Fig.33

).   

 

12 button dispensers have barrier tubes in syrup positions 4, 5, 10 and 11. 
14 button dispensers have barrier tubes in syrup positions  4, 5, 10, and 11. 

 

HANDLE REMOVAL  

After the dispenser has been depressurized: Remove the four slot screws in 
the rear of handle heel. Slide the heel back and away from the handle 
(

Fig.34

).  The split heel may be separated (

Fig.34

) and removed from the 

sheathing for replacement.  Loosen and remove the two retainer posts from 
the rear of the handle, using a 5/16” hex driver, a 5/16” or small adjustable 
wrench.  The top center of the retainer plate is marked with a stamped num-
ber “10”.  Pull the retainer plate and tubing (with ferrules and caps) away 
from the handle. This allows for removal and replacement of the tube seal  
o-rings and ferrule caps and ferrules.  

 

REPLACING A PRODUCT TUBE 

Disconnect the handle and sheathing assembly from the manifold.  Remove 
the Tube Collector Cover screws to gain access to the tube-ends and inter-
connect fittings. Lift up on the desired tube’s interconnect fitting and unsnap 
it to separate it from the tube collector. The Individual tube can now be re-
placed in the field. Remove the four screws from the handle heel and slide 
the heel and sheathing away from the handle.  Loosen and remove the two 
retainer posts, using a hex driver, wrench, or pliers, from the rear of the han-
dle.  NOTE: The number “10” is stamped into the retainer plate at the top to 
aid proper tubing to handle orientation during re-assembly. Pull the retainer 
plate and tubing (with ferrules and caps) away from the handle.  

 

A new tube assembly, with an interconnect fitting and lock ring installed, 
should be ordered from the factory. Cut the old interconnect fitting off of the 
old tube.  Tape the new tube’s end to the end of the old tube.   Slowly pull 
the tube through the sheathing all the way to the back of the retainer plate. 
Un-tape the tubes and discard the old tube.  Insert the new tube’s end 
through the open hole in the retainer plate about 1 to 1-1/2”. Dip the tube 
end in hot water for 3 seconds and then install the ferrule into the tube end. 
Install the ferrule cap onto the tube end with ferrule installed.  Push all of the 
tubes’ back to the retainer plate surface. Align the mark to the top of the 
handle while inserting all ten tube ends with ferrules and caps back into their 
o-rings in the back of the handle. Once all ten are properly inserted, re-
install the two retainer posts while visually confirming that all ten ferrule caps 
are centered in their respective tube seal o-rings.  Do not over-tighten the 
retainer posts.  Reinstall the heel and all four heel screws. Do not over-
tighten the screws. 
  

R


Fig.33 

Fig.34 

Fig.32 

Fig.31 

STA

N

D

A

RD 

 STA

N

D

A

RD 

WA

T

E

R

 

 

SO

D

A

 

BA

RR

IER

 

STA

N

D

A

RD 

BA

RR

IER

 

BA

RR

IER

 

BA

RR

IER

 

STA

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A

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1   2   3   4   5   6   7   8  9  10 

 

Содержание Mark 4

Страница 1: ...e and phone number here for future reference SERVICE AGENT NAME ___________________ DATE OF INSTALLATION _______________ SERVICE AGENT PHONE ___________________ SERIAL NUMBER ______________________ Or call the Wunder Bar Service Hotline 1 866 WUNDERBAR 1 866 986 3372 anytime or 707 448 5151 Monday through Friday 7 00 AM to 5 00 PM Pacific Time MARK 4 MANUAL REV041410 Mark 4 POST MIX BEVERAGE DISPE...

Страница 2: ...f the mount ing hardware package to secure the tube collector manifold assembly to the underside of the bar A Kwik Mount kit is also available as an optional item It is recommended that a screw be placed in both the tube collector and the brix manifold to prevent unwanted flexing SANITARY DRIP CUP Fig 4 INSTALLATION INSTRUCTIONS 1 Position the PH10 121 Drip Cup Holder into the recess located under...

Страница 3: ...ates and clockwise or in to decrease flow rates Fig 6 The brix screws are the exposed screws on the product manifold Do not turn the Shut Offs to adjust the brix ratio The shut offs are closest to the input fitting side of the manifold and are open when the Shut Off tabs or screw slots are in line with the flow of product through the manifold see Fig 7 Repeat the adjustment process to set the wate...

Страница 4: ...ll air has been removed from the soda water and syrup lines Air will cause varying flow Also be sure to chill all liquid to its normal operating temperature to assure proper settings GENERAL OPERATING INSTRUCTIONS FOR FLOW REGULATORS Your Flow Regulator Manifold was factory pre set and tested to the following pressures and flow rates Achieving Finished Product Flow Rate of 1 5 Ounces Per Second 1 ...

Страница 5: ... dis penser you must turn off all syrups water and carbonated water The manifold is equipped with shut offs or shut off screws for each of the syr ups the soda and the water Fig 12 The shut offs work like a gate valve There is a hole through the shut off that is aligned in the same direction as the shut off s tab handle This allows each beverage dis penser on the system to be shut off indi viduall...

Страница 6: ... Remove the button plate Remove only the butterfly plates located directly above the stem O ring to be replaced Fig 17 Lift up and remove the O ring retainer plate from above the stem O ring that is to be replaced Fig 18 Use the spring end of the Stem O ring Removal Tool p n PH10 112 to stab and then remove the defective Stem O ring from the O ring cav ity Fig 19 Turn the spring end counterclockwi...

Страница 7: ...f your hand using the tip of the metal stem on a spare valve plunger stem Figs 25 26 Install a replacement cream colored Santoprene rubber valve plunger stem back into the valve cavity all the way up through the stem O ring Position the locking hat plug with spring and O ring onto the slotted end of the locking hat plug tool Fig 24 Position the hat plug with spring and O ring into the valve cavity...

Страница 8: ...isconnect the handle and sheathing assembly from the manifold Remove the Tube Collector Cover screws to gain access to the tube ends and inter connect fittings Lift up on the desired tube s interconnect fitting and unsnap it to separate it from the tube collector The Individual tube can now be re placed in the field Remove the four screws from the handle heel and slide the heel and sheathing away ...

Страница 9: ...The half moon cut out area of the butterfly plates are where the retainer and retainer screws are located when attaching the plates to the handle When replacing butterfly plates be careful not to over tighten the retainer screws Over tightening the retainer screws can cause the butterfly plates to bind See the Butterfly Plate Maps on pages 10 and 11 of this manual EXPLANATION OF MODEL NUMBERS _ _ ...

Страница 10: ...10 B U T T E R F L Y M A P MARK 4 MANUAL M4 10800 M4 10700 M4 10620 M4 8600 M4 10530 M4 8510 M4 10440 M4 10350 M4 10260 M4 10170 M4 10080 M4 12640 M4 12550 M4 12460 www wunderbar com ...

Страница 11: ...11 B U T T E R F L Y M A P MARK 4 MANUAL M4 12820 M4 12730 M4 12640 M4 12550 M4 12460 M4 12370 M4 12280 M4 14840 M4 14750 M4 14660 M4 14570 M4 14480 www wunderbar com ...

Страница 12: ...e Brush in Cleaning Solution as shown in Fig 1 2 Wrap the brush around the sheathing at the Heel end Fig 2 Move the brush up and down the entire length of the Sheathing from Heel to Manifold Fig 3 a minimum of 6 times 3 Immerse the Brush in the Cleaning Solution Rotate the Sheathing Brush 1 2 turn Move the Brush up and down the entire length of the Sheathing 6 more times 4 Immerse the Sheathing Br...

Страница 13: ...uttons 4 Allow the cleaning solution to remain in the system for a minimum of two minutes Then proceed to step 5 RINSE INSTRUCTIONS RINSE INSTRUCTIONS 5 Rinse and fill the Sanitizing Tank or Bucket with clean warm water 100 F 38 C 6a SANITIZING TANK Attach the BIB connector to the Sanitizing Tank outlet s Fig 2 to RINSE one syrup circuit at a time or to a tank manifold if so equipped to RINSE mult...

Страница 14: ...perly Check CO2 supply and regulators adjust to correct settings Check CO2 supply to carbonator set high pressure regulator between 95 105 PSI Check brix screw on soda and or water positions Check brix screws on product Check to be certain shut off screw slots are in proper position Flow runs in same direction as slot Rebrix the dispenser PROBLEM Product s taste strong or syrupy POSSIBLE SOLUTION ...

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