OPERATION AND MAINTENANCE MANUAL
TR-IS SERIES
Centrifugal Pump
22
TR-IS
QUICK GUIDE FOR SOLVING COMMON PROBLEMS
Wright Flow
products are relatively easy to maintain
.
Just as with any other element of machines,
problems may arise. This section offers a guide for identifying and correcting a majority of the
pumping problems. For problems with the motor, contact the manufacturer directly for best
assistance.
The following table illustrates possible problems and probable causes; assuming that the pump was
correctly selected for a specific application. If none of the listed solutions provided in the table
resolves the problem, the most likely cause is cavitation. Cavitation may be caused by an incorrect
pump selection and its symptoms include: excessive noise, insufficient pressure, fluid leak, and
vibration. If these symptoms are present, please re-evaluate your application.
1. NO FLOW
a)
Motor speed too low.
b)
Incorrect rotation direction.
c)
Obstruction in discharge piping or
closed valves.
SOLUTIONS
a)
Check electric connections and motor.
b)
Reverse one of the motors three phases. If
direction does not change, contact manufacturer.
c)
Remove obstruction and open valves.
2. INSUFICIENT FLOW
a)
Motor speed too low.
b)
Incorrect rotation direction.
c)
Obstruction in discharge piping or closed valves.
d)
Impeller damaged.
a)
Check electric connections and motor.
b)
Reverse one of the motors three phases. If
direction does not change, contact manufacturer.
c)
Remove obstruction and open valves.
d)
Replace impeller.
3. EXCESSIVE POWER CONSUMPTION
a)
Motor speed too high.
b)
Impeller damaged.
c)
Motor shaft is bent or worn.
a)
Motor wires are bad, replace motor.
b)
Remove casing and replace impeller.
c)
Replace motor shaft.
4. EXCESSIVE NOISE
a)
Magnetic problem with motor.
b)
Motor bearings damaged.
c)
Foreign particles in impeller.
d)
Impeller damaged.
e)
Cavitation.
a)
Consult motor manufacturer.
b)
Replace bearings.
c)
Remove casing and extract particles.
d)
Replace impeller.
e)
Check system’s available
NPSH.
5. EXCESSIVE VIBRATION
a)
Pump is not leveled.
b)
Impeller damaged.
c)
Piping lacks supports.
d)
Cavitation.
a)
Level the pump.
b)
Replace impeller.
c)
Support suction and discharge piping.
d)
Check system’s available
NPSH.
6. FLUID LEAK
a)
Worn o-rings.
b)
Damaged seal faces.
c)
Insufficient seal compression.
d)
Damaged casing suction/discharge.
e)
Worn casing gasket.
f)
Loose clamp assembly.
a)
Replace o-rings.
b)
Replace seal faces.
c)
Replace spring.
d)
Replace casing.
e)
Replace casing gasket.
f)
Tighten clamp assembly.
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