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8

FIG2

1.

KLW4010N

 hydraulic power pump is designed for hydraulic torque wrench. There is a 2-way,

4-position Air control valve on the pump, port A is high pressure point, it can export the oil at the high 

pressure, and port B is low pressure point which can return the oil at the low pressure.

(1)Please loosen the valve for adjusting pressure before operating.

(2)Please connect the air line and press the air input valve on the flank of the pump to make the 

pump start working and oil exporting.

(3)Please  press  the  working  button  on  the  controller  and  adjust  the  pressure  unit  the  working 

pressure reach to what you need, and then loosen the working button on the controller.

(4)When the desired pressure is reached, the motor stops working, and the pressure will keep the 

same. when the pressure falls down, the motor starts to work again.

(5)When the motor is working, if you press the “off” button on the pump, the motor stops working, 

the piston and pressure will also be stopped at the position when the motor stopped working, even 

if the pressure fell, the motor would not work again.

(6)After operating, please press the rubber button on the top of the air control valve in order to 

release the pressure in hoses and equipments, then you can take down the hose and cover the 

Safety cap for the quick couplers.

OPERATION INSTRUCTIONS

TROUBLE SHOOTING GUIDE OF HYDRAULIC PUMP

T  Ha ndle

Turn up the preasure

Locking Rin g

The pump can't be started 

The 

v

oltage isn't suitable

Checked the input air, switch and 

distribution box and so on, and 

connect the air.

Confirming whether the 

v

oltage 

is suitable for the pump's need

The power hasn't be connected

The system has no pressure 

The quick coupler hasn't be 

connected to the correct position 

Take down and reinstall it

No oil in the oil reser

v

oir 

Fill in oil

Not enough oil in the oil reser

v

oir

Fill in oil

If the system has a throttle and 

hand single-direction 

v

al

v

e, please 

check if the 

v

al

v

e are open  

Open the throttle and hand 

single-direction 

v

al

v

e, and 

make sure the system is a circle 

After reinstalling the quick

coupler,the system has no 

pressure 

The quick coupler can't be connected 

to the correct position, which causes 

no pressure in the system  

Take down the quick coupler, check 

if the boll is elastic with a rod, if it can't 

mo

v

e, please knock it with a hammer to 

eliminate the mist hydraulic oil   

Leakage in the quick coupler

The o ring and escape ha

v

e worn out

Replace the quick coupler

Содержание KLW4010N Series

Страница 1: ...s WREN Hydraulic Safety Guide The hydraulic torque wrench pump s safe usage requires correct operation and regular inspect And the user is requested to follow always and carefully precaution to avoid...

Страница 2: ...e the pressure of the reservoir will increase and the oil will spill over so the reservoir will be broken and the environment will be polluted 10 Make sure the quick coupler is tightened if the quick...

Страница 3: ...duct for pump please contact WREN s engineers 6 Please do not use this pump around the fire 7 Please do not adjust the pressure valve arbitrarily to avoid personal injury or equipment damage due to hi...

Страница 4: ...l reservoir 16 Oil filter port before you fill the oil in the oil reservoir please loosen down the cover There is a filter inside the port for keeping oil in the oil reservoir cleanness Also there is...

Страница 5: ...ydraulic equipment hazardsif anyhydraulic equipment isusedincorrectly Hydraulicfluidrecommendedinoperating instructionsmust beusedinthispump Donot usepumpinanytypeof explosive flammable orgasenvironme...

Страница 6: ...on of the pump 1 Making sure the pump must be turn down 2 Please inspect whether there are leaky or abnormal condition or not If there is abnormal situation please inspect to find the reason and repai...

Страница 7: ...Hydraulic pump noise value 70db 2 transport information Hydraulic pump 1 Handle with care 2 The shipment should be vertical upward as shown in the figure 9 1 3 Product handling generally using portabl...

Страница 8: ...ubber button on the top of the air control valve in order to release the pressure in hoses and equipments then you can take down the hose and cover the Safety cap for the quick couplers OPERATION INST...

Страница 9: ...eair Suck in air to the system Thethrottleandhandsingle direction valvehaven t beentightened Locking valve Thethrottleandhandsingle direction valvehaven t beenadjustedtothe correct position Adjust to...

Страница 10: ...dule Pump module Oil return pipe 1 Petroleum Pipeline Oil return pipe 2 The cooler module Oily water separator Pneumatic control valve The type WE valve set module Fast screwed joint Straight thread j...

Страница 11: ...Unloading valve body Ring O Ring O Ring Overpressure valve Check valve The one way valve body Ring O Ring O Ring Ring Unloading valve 2 Unloading valve body Ring O Ring O Ring Filter plate Screw Separ...

Страница 12: ...EXPLOSION OF THE TYPE WE VALVE SET MODULE 12...

Страница 13: ...sure meter joint G1 2 O Ring Pressure regulating valve Valve body O Ring O Ring Pressure regulating valve Valve body O Ring O Ring Female quick joint Male quick joint Plug Sealing ring Elastic washer...

Страница 14: ...nal joint Miniature quick coupler Screw Gas control unit NAME NUM NUM 8 1 1 4 1 4 4 1 2 1 1 2 1 1 2 2 2 1 1 1 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 ITEN 8 12 8 13 8 14 8 15 8 16 8 17 8 18 8 19 P...

Страница 15: ...subject the hose to potential hazard such as fire sharp surfaces extreme heat or cold or heavy impact Do not kink twist or bend the hose so tightly that oil flowing in the hose is blocked or reduced P...

Страница 16: ...PNEUMATIC PRINCIPLE 16...

Страница 17: ...Oil outlet connecting thread oil retrun port connecting thread Maxwork pressure MPa Low Mid High KLW4010N 7 E Power1 1KW Rotate Speed 3000r min Pressure Output5 8bar Air Input Value 1 9m3 min 1 1 7 1...

Страница 18: ...KLW4010N WREN WREN KLW4010N...

Страница 19: ...2 1 1 2 3 70Mpa 70Mpa 4 70Mpa 5 6 7 8 WREN WREN WREN 9 10 700bar 11 12 13 15 14 2 3 1 WREN...

Страница 20: ...3 1 1 KLW4010N A 70 700Bar 1 2 46 1 3 10 60 1 4 WREN WREN 100Mpa 1 5 WREN 1 6 KLW4010N 1 2 3 4 5 6 12 13 14 15 16 7 8 9 10 11 1 2 3 100Mpa 4 5 6 1 7 448 281 5 6 7 9 10 11 12 13 14 15 16 8 1 2 3 4 428...

Страница 21: ...4 7 NPT1 4 8 70 Mpa 10000 psi 9 10 11 12 1 3 WREN 13 G1 4 14 15 16 1 KLW4010N 5 7Mpa 70Mpa 0 8L m 2 70Mpa 3 4 4 8Bar 5 10 80 6 448 281 428 7 KLW4010N 20 5Kg 8 ISO VG 46 1 2 3 4 5 6 WARNING 7...

Страница 22: ...ic equipment hazards if any hydraulic equipment is used incorrectly Hydraulic fluid recommended in operating instructions must be used in this pump Do not use pump in any type of explosive flammable o...

Страница 23: ...5 1 1 1 1 2 1 3 1 4 2 2 1 2 2 2 3 2 4 3 3 1 3 2 3 3 4 4 1 4 2 4 3 4 4 5 5 1 5 2 5 3 15...

Страница 24: ...6 2 1 KLW4010N KLW4010N A R 2 3 4 5 6 7 T 2 KLW4010N 2 1 2 2 2 3 1 KLW4010N KLW4010N 70db...

Страница 25: ...7...

Страница 26: ...1 2 3 4 5 6 1 2 WE 7 8 9 10 11 12...

Страница 27: ...2 9 3 2 9 4 2 9 5 2 10 2 10 1 2 10 2 2 10 3 2 10 4 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 1 O O O O 2 O O 1 2 3 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1...

Страница 28: ...8 1 1 4 1 4 4 1 2 1 1 2 1 1 2 2 2 1 1 1 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 8 14 8 15 8 16 8 17 8 18 8 19...

Страница 29: ...O O O O O O O 100MPa G1 2 G1 2 O 1 O O 2 O O NPT1 4 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 9 4 4 9 5 9 5 1 9 5 2 9 5...

Страница 30: ...12 2 R 120mm 3 70Mpa 4 5 6 7 8 WREN JH 100Mpa 100Mpa 2 WREN WREN 3 1 WREN JH 1 WREN WREN...

Страница 31: ...L Kw L min MPa KLW4010N 7 E 3000r min 5 8bar 1 9m min 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 KLW4010N1 7 E 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 3000r min 5 8bar 1 9m min...

Страница 32: ...47 0 405 km 0 39 2 59 cm 0 061 16 4 L 61 0 016 1 ML 0 034 29 6 L 1 06 0 946 1 L 0 26 3 79 1 m 1 3 0 76 g 0 035 28 36 kg 2 2 0 454 t 1 1 0 907 N 0 225 4 45 KN 225 0 00445 N M 8 9 0 113 N M 0 74 1 36 kp...

Страница 33: ......

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