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1. The inspection before operating

(1).Please shut off the pump and inspect whether the position of the power connection is loose or 

not. If it is loose, please tighten it.

(2).Please inspect whether the hydraulic oil in the oil reservoir is enough or not, if it is not enough, 

please fill the oil in time.

(3).The pump is still working when the direction of the air valve is changed, please build up pressure 

and inspect whether the whole equipment is normal or not.

(4).Please inspect whether the house and other equipments are leaky or not, if this happened, 

please inspect to find the reason and repair it or replace it.

2.The inspection in operation

When inspecting the following items, if there is abnormal situation, please shut off the pump and 

repair it.

(1)Please inspect whether there are abnormal condition or not in the course of raising the pressure.

(2)Please inspect whether the houses and other equipments are leaky or not.

(3)Please inspect whether there is some abnormal noise, rocking and smell or not during the 

operation of the air motor.

(4)Please inspect whether the temperature of hydraulic oil is too high or not.

3.The inspection after finishing the operation of the pump.

(1)Making sure the pump must be turn down.

(2)Please inspect whether there are leaky or abnormal condition or not. If there is abnormal 

situation,please inspect to find the reason and repair it

(3)Please clean it after using the pump.

4.Refer to changing the hydraulic oil

The oil should be replaced once a year principally. If there are following abnormal conditions, please 

replace the oil immediately.

(1)If dust mixes with the oil, please replace the oil.

(2)If there is abnormal smell, please replace the oil.

(3)If the water mixes with the oil, the colour of the oil has been changed into milkiness, please 

replace the oil.

(4)If the colour of the oil has been changed into black-brown, please replace the oil.

5.The way replacing the hydraulic oil

(1)Please loosen the oil filler port of oil reservoir.

(2)Please take down the screw on the flank of the oil reservoir, let hydraulic oil out.

(3)Please clean the inner and filter of the oil reservoir.

(4)Please install the screw and fill the oil reservoir with the hydraulic oil.

WARNING: If the oil splashes into your eyes, please wash with clean water for at least 15 minutes, 

and Then see doctor immediately. If the oil splashes to your skin, please wash it with clean water 

and soap.

WARNING: Waste hydraulic oil bellows to industrial waste, it should be dealt with by special 

companies.

MAINTENANCE AND INSPECTION

6

Содержание KLW4010N Series

Страница 1: ...s WREN Hydraulic Safety Guide The hydraulic torque wrench pump s safe usage requires correct operation and regular inspect And the user is requested to follow always and carefully precaution to avoid...

Страница 2: ...e the pressure of the reservoir will increase and the oil will spill over so the reservoir will be broken and the environment will be polluted 10 Make sure the quick coupler is tightened if the quick...

Страница 3: ...duct for pump please contact WREN s engineers 6 Please do not use this pump around the fire 7 Please do not adjust the pressure valve arbitrarily to avoid personal injury or equipment damage due to hi...

Страница 4: ...l reservoir 16 Oil filter port before you fill the oil in the oil reservoir please loosen down the cover There is a filter inside the port for keeping oil in the oil reservoir cleanness Also there is...

Страница 5: ...ydraulic equipment hazardsif anyhydraulic equipment isusedincorrectly Hydraulicfluidrecommendedinoperating instructionsmust beusedinthispump Donot usepumpinanytypeof explosive flammable orgasenvironme...

Страница 6: ...on of the pump 1 Making sure the pump must be turn down 2 Please inspect whether there are leaky or abnormal condition or not If there is abnormal situation please inspect to find the reason and repai...

Страница 7: ...Hydraulic pump noise value 70db 2 transport information Hydraulic pump 1 Handle with care 2 The shipment should be vertical upward as shown in the figure 9 1 3 Product handling generally using portabl...

Страница 8: ...ubber button on the top of the air control valve in order to release the pressure in hoses and equipments then you can take down the hose and cover the Safety cap for the quick couplers OPERATION INST...

Страница 9: ...eair Suck in air to the system Thethrottleandhandsingle direction valvehaven t beentightened Locking valve Thethrottleandhandsingle direction valvehaven t beenadjustedtothe correct position Adjust to...

Страница 10: ...dule Pump module Oil return pipe 1 Petroleum Pipeline Oil return pipe 2 The cooler module Oily water separator Pneumatic control valve The type WE valve set module Fast screwed joint Straight thread j...

Страница 11: ...Unloading valve body Ring O Ring O Ring Overpressure valve Check valve The one way valve body Ring O Ring O Ring Ring Unloading valve 2 Unloading valve body Ring O Ring O Ring Filter plate Screw Separ...

Страница 12: ...EXPLOSION OF THE TYPE WE VALVE SET MODULE 12...

Страница 13: ...sure meter joint G1 2 O Ring Pressure regulating valve Valve body O Ring O Ring Pressure regulating valve Valve body O Ring O Ring Female quick joint Male quick joint Plug Sealing ring Elastic washer...

Страница 14: ...nal joint Miniature quick coupler Screw Gas control unit NAME NUM NUM 8 1 1 4 1 4 4 1 2 1 1 2 1 1 2 2 2 1 1 1 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 ITEN 8 12 8 13 8 14 8 15 8 16 8 17 8 18 8 19 P...

Страница 15: ...subject the hose to potential hazard such as fire sharp surfaces extreme heat or cold or heavy impact Do not kink twist or bend the hose so tightly that oil flowing in the hose is blocked or reduced P...

Страница 16: ...PNEUMATIC PRINCIPLE 16...

Страница 17: ...Oil outlet connecting thread oil retrun port connecting thread Maxwork pressure MPa Low Mid High KLW4010N 7 E Power1 1KW Rotate Speed 3000r min Pressure Output5 8bar Air Input Value 1 9m3 min 1 1 7 1...

Страница 18: ...KLW4010N WREN WREN KLW4010N...

Страница 19: ...2 1 1 2 3 70Mpa 70Mpa 4 70Mpa 5 6 7 8 WREN WREN WREN 9 10 700bar 11 12 13 15 14 2 3 1 WREN...

Страница 20: ...3 1 1 KLW4010N A 70 700Bar 1 2 46 1 3 10 60 1 4 WREN WREN 100Mpa 1 5 WREN 1 6 KLW4010N 1 2 3 4 5 6 12 13 14 15 16 7 8 9 10 11 1 2 3 100Mpa 4 5 6 1 7 448 281 5 6 7 9 10 11 12 13 14 15 16 8 1 2 3 4 428...

Страница 21: ...4 7 NPT1 4 8 70 Mpa 10000 psi 9 10 11 12 1 3 WREN 13 G1 4 14 15 16 1 KLW4010N 5 7Mpa 70Mpa 0 8L m 2 70Mpa 3 4 4 8Bar 5 10 80 6 448 281 428 7 KLW4010N 20 5Kg 8 ISO VG 46 1 2 3 4 5 6 WARNING 7...

Страница 22: ...ic equipment hazards if any hydraulic equipment is used incorrectly Hydraulic fluid recommended in operating instructions must be used in this pump Do not use pump in any type of explosive flammable o...

Страница 23: ...5 1 1 1 1 2 1 3 1 4 2 2 1 2 2 2 3 2 4 3 3 1 3 2 3 3 4 4 1 4 2 4 3 4 4 5 5 1 5 2 5 3 15...

Страница 24: ...6 2 1 KLW4010N KLW4010N A R 2 3 4 5 6 7 T 2 KLW4010N 2 1 2 2 2 3 1 KLW4010N KLW4010N 70db...

Страница 25: ...7...

Страница 26: ...1 2 3 4 5 6 1 2 WE 7 8 9 10 11 12...

Страница 27: ...2 9 3 2 9 4 2 9 5 2 10 2 10 1 2 10 2 2 10 3 2 10 4 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 1 O O O O 2 O O 1 2 3 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1...

Страница 28: ...8 1 1 4 1 4 4 1 2 1 1 2 1 1 2 2 2 1 1 1 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 8 14 8 15 8 16 8 17 8 18 8 19...

Страница 29: ...O O O O O O O 100MPa G1 2 G1 2 O 1 O O 2 O O NPT1 4 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 9 4 4 9 5 9 5 1 9 5 2 9 5...

Страница 30: ...12 2 R 120mm 3 70Mpa 4 5 6 7 8 WREN JH 100Mpa 100Mpa 2 WREN WREN 3 1 WREN JH 1 WREN WREN...

Страница 31: ...L Kw L min MPa KLW4010N 7 E 3000r min 5 8bar 1 9m min 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 KLW4010N1 7 E 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 3000r min 5 8bar 1 9m min...

Страница 32: ...47 0 405 km 0 39 2 59 cm 0 061 16 4 L 61 0 016 1 ML 0 034 29 6 L 1 06 0 946 1 L 0 26 3 79 1 m 1 3 0 76 g 0 035 28 36 kg 2 2 0 454 t 1 1 0 907 N 0 225 4 45 KN 225 0 00445 N M 8 9 0 113 N M 0 74 1 36 kp...

Страница 33: ......

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