background image

 

 

WIM-PD-002_B 

Page 

34

 of 

38

 

 

10.0

 

Tables 

Caution: Torque values on assembly drawings override torque values on these charts. 

TORQUE VALUES FOR METRIC SOCKET HEAD AND HEX HEAD CAPSCREWS

 

4.6 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft 

lbf•in 

N•m 

lbf•ft 

lbf•in 

N•m 

1.8 

21.2 

2.4 

1.3 

16.8 

1.9 

36.3 

4.1 

2.3 

29.2 

3.3 

7.3 

87.6 

9.9 

5.5 

69.9 

7.9 

10 

14.5 

173 

19.6 

10.8 

139 

15.7 

12 

25.2 

302 

34.1 

18.9 

242 

27.3 

14 

40.1 

481 

54.3 

30.1 

385 

43.5 

16 

62.5 

750 

84.8 

46.9 

600 

67.8 

18 

86.3 

1035 

117 

64.5 

826 

93.3 

20 

122 

1460 

165 

91.5 

1168 

132 

22 

166 

1991 

225 

124 

1593 

180 

24 

211 

2531 

286 

158 

2027 

229 

27 

308 

3699 

418 

231 

2965 

335 

30 

419 

5027 

568 

314 

4018 

454 

33 

570 

6841 

773 

428 

5469 

618 

36 

732 

8788 

993 

549 

7027 

794 

39 

948 

11372 

1285 

711 

9098 

1028 

 

8.8 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft 

lbf•in 

N•m 

lbf•ft 

lbf•in 

N•m 

4.6 

54.9 

6.2 

3.4 

40.7 

4.6 

7.7 

92.9 

10.5 

5.8 

69.9 

7.9 

18.8 

226 

25.5 

14.1 

169 

19.1 

10 

37.2 

447 

50.5 

27.9 

335 

37.8 

12 

64.9 

779 

88 

48.7 

584 

66 

14 

103 

1239 

140 

77.5 

929 

105 

16 

161 

1938 

219 

121 

1451 

164 

18 

229 

2752 

311 

172 

2062 

233 

20 

325 

3903 

441 

244 

2929 

331 

22 

443 

5310 

600 

332 

3983 

450 

24 

562 

6744 

762 

422 

5062 

572 

27 

823 

9868 

1115 

617 

7407 

837 

30 

1117 

13408 

1515 

838 

10054 

1136 

33 

1520 

18240 

2061 

1140 

13682 

1546 

36 

1952 

23426 

2647 

1464 

17567 

1985 

39 

2527 

30320 

3426 

1895 

22736 

2569 

 

 

 

10.9 Class 

Bolt 

Size 

Dry 

Lubricated** 

lbf•ft 

lbf•in 

N•m 

lbf•ft 

lbf•in 

N•m 

6.5 

77.9 

8.8 

4.9 

58.4 

6.6 

11.1 

133 

15 

8.3 

100 

11.3 

26.9 

323 

36.5 

20.2 

242 

27.3 

10 

53.3 

639 

72.2 

39.9 

480 

54.2 

12 

92.9 

1115 

126 

69.7 

836 

94.5 

14 

148 

1770 

200 

111 

1328 

150 

16 

231 

2770 

313 

173 

2080 

235 

18 

317 

3806 

430 

238 

2859 

323 

20 

450 

5399 

610 

337 

4053 

458 

22 

612 

7346 

830 

459 

5505 

622 

24 

778 

9337 

1055 

586 

7000 

791 

27 

1138 

13656 

1543 

854 

10239 

1157 

30 

1546 

18541 

2095 

1159 

13912 

1572 

33 

2103 

25231 

2851 

1577 

18921 

2138 

36 

2701 

32409 

3662 

2026 

24302 

2746 

39 

3495 

41940 

4739 

2622 

31453 

3554 

 

12.9 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft 

lbf•in 

N•m 

lbf•ft 

lbf•in 

N•m 

7.6 

91.2 

10.3 

5.7 

68.1 

7.7 

12.9 

155 

17.5 

9.7 

117 

13.2 

31.4 

377 

42.6 

23.6 

283 

32 

10 

62.2 

747 

84.4 

46.7 

560 

63.3 

12 

109 

1301 

147 

81.4 

974 

110 

14 

173 

2071 

234 

130 

1558 

176 

16 

270 

3230 

365 

202 

2425 

274 

18 

371 

4452 

503 

278 

3336 

377 

20 

526 

6310 

713 

394 

4735 

535 

22 

715 

8585 

970 

537 

6434 

727 

24 

909 

10912 

1233 

682 

8186 

925 

27 

1330 

15957 

1803 

998 

11965 

1352 

30 

1806 

21674 

2449 

1355 

16257 

1837 

33 

2458 

29488 

3332 

1843 

22116 

2499 

36 

3157 

37869 

4279 

2367 

28409 

3210 

39 

4085 

49011 

5538 

3064 

36763 

4154 

 

** NOTE: For Loctite use lubricated values

 

 

 

Содержание WPD-02

Страница 1: ...Power Pump Drive Installation Maintenance Manual Model WPD 02...

Страница 2: ...xtension and or Auxiliary Equipment 21 6 7 Internal Heat Exchanger Installation if equipped 22 6 8 Installing a head clutch if equipped 23 6 9 Installing a circulation pump if equipped 24 6 10 Install...

Страница 3: ...he hazard and are preceded by a safety alert symbol Danger Denotes the most serious injury hazard and is used when serious injury or death WILL result from misuse or failure to follow the specific ins...

Страница 4: ...ions thoroughly and review until you fully understand all warnings and hazards before proceeding with the work described in this manual Failure to follow the instructions in this manual can result in...

Страница 5: ...ment with SAE sizes 0 through 3 meeting J617 and SAE 11 5 through 18 meeting J620 can be installed When ordering replacement parts use the part numbers from the Bill of Material and drawing supplied w...

Страница 6: ...O RING 22 SHAFT MAIN 39 SPACER 56 INPUT HOUSING 6 SPACER 23 O RING 40 SHAFT INTERMEDIATE 57 SEAL 7 RETAINER 24 SEAL 41 GEAR 58 VENT 8 HHCS 25 SET SCREW 42 SHIMS 59 BUSHING 9 WASHER 26 BEARING CARRIER...

Страница 7: ...maintaining unit Failure to do so may result in equipment damage personal injury and even death Caution Even though the units are properly set before shipment from the factory they should be checked f...

Страница 8: ...ounting face Rotate the flywheel 360 degrees while holding pressure against the crankshaft thrust bearing The total indicator reading should not exceed SAE 3 Housing 0 008 inches 0 20 mm SAE 2 Housing...

Страница 9: ...t thrust bearing The total indicator reading should not exceed 11 Clutch 0 007 inches 0 18 mm 14 Clutch 0 009 inches 0 23 mm 18 Clutch 0 011 inches 0 28 mm 4 1 4 Check flywheel pilot bore run out Moun...

Страница 10: ...atures above 122 F 50 C oil temperatures must be monitored Design of engine enclosure must be well vented Figure 1 4 2 2 Locate a dial indicator as per Fig 1 and set it to zero to detect an eventual f...

Страница 11: ...ters See approved oils list 4 2 7 Read pumps and other installed devices maintenance manual to assure proper lubrication 4 2 8 Follow a run in cycle of 15 minutes with the engine at idling speed to en...

Страница 12: ...ls vary CAUTION 4 2 13 Torsional vibrations must be managed with proper coupling selection regardless of its position in the drivetrain When not properly dealt with torsional vibrations can cause majo...

Страница 13: ...Rubber Coupling SRC 1 Input Splined Hub 2 Drive Plate 3 Drive Ring 4 HHCS 5 Lock Washer 4 3 4 Remove drive ring coupling from engine flywheel 4 3 5 Remove the hex head cap screws Item 4 5 from the in...

Страница 14: ...screws item 4 Apply 242 Loctite or equal to bolts and tighten evenly in 3 stages securing the hub and coupling Grade of bolt Stage 1 lbf ft Nm Stage 2 lbf ft Nm Stage 3 lbf ft Nm Grade 8 8 22 30 44 6...

Страница 15: ...op last The PTO should separate from the flywheel housing If the PTO does not separate gently pry the flanges apart until the housing is removed from the engine flywheel housing pilot diameter 5 2 Rem...

Страница 16: ...from input bearing before either may be removed from housing 5 5 Disassembly Intermediate Shaft Driving 5 5 1 Remove Y side output intermediate hardware to remove cover 5 5 2 With input housing remove...

Страница 17: ...d of main shaft 6 1 8 Insert the main shaft with bearing race into the bearing carrier See drawing for orientation 6 1 9 Lay the main shaft output flange face down onto the table 6 1 10 Apply thin fil...

Страница 18: ...oil ports 6 1 24 Lower the main shaft assembly into the main housing NOTE Be sure to align the oil ports in the bearing carrier with the oil ports in the main housing 6 1 25 Install bolts with cam loc...

Страница 19: ...in back of manual for proper torque 6 3 2 Install the O ring into the pump drive housings c bore where the small end of the shaft will sit once installed 6 3 3 Lubricate and install the O ring into th...

Страница 20: ...d the tip on the top of the shaft 6 4 10 Using pry bars with one on either side lift and lower the shaft to determine the endplay 6 4 11 The endplay should be within the following criteria between 0 0...

Страница 21: ...the washer tab against a bolt head flat for all the HHCS 6 5 10 Allow shaft to rotate 6 5 11 Bend the washer tab against a bolt head flat for all the HHCS 6 6 Install Domed Covers Head Extension and...

Страница 22: ...equipped 6 7 1 Before installing into pump drive housing assemble one end of the heat exchanger completely See step 6 7 2 6 7 2 Assemble one End of the Heat Exchanger 6 7 2 1 Slide small seal ring me...

Страница 23: ...nstalling a head clutch if equipped Head Clutch Orientation 6 8 1 Orientation of head clutch on WP1 01 or the WP1 02 depends on which head the clutch is installed on 6 8 2 Clean surface and apply Loct...

Страница 24: ...Installing a head PTO if equipped 6 10 1 Location of oil port on PTO head must be at top location when mounted 6 10 2 Apply Loctite 518 or equivalent to the mounting face The Loctite must go around a...

Страница 25: ...e and greatly shorten the life of the Unit Warning Do not perform maintenance work on the unit without making sure that the machinery will remain in a safe position Failure to do so could result in se...

Страница 26: ...1000 working hours or six months whichever comes first Check magnetic plug during every oil change for any evidence of metal shavings andgrease bushings in heads with Kl ber paste ALTEMP Q NB 50 or e...

Страница 27: ...until it reaches the Max Fill line see illustration Note if PPD is equipped with sight glass and dipstick sight glass should always be full of oil NOTE Some dipsticks are only supplied with two level...

Страница 28: ...r 630 Mobilgear XMP 220 Energol GR XP 220 Mobilgear 627 Mobilgear XMP 100 Energol GR XP 100 Mobilgear SHC XMP 220 Enersyn HTX 220 Mobilgear SHC XMP 100 Enersyn SP XP 220 Mobil Glygoyle 30 Mobil Glygoy...

Страница 29: ...07 bar COOLING WATER SUPPLY TO RETURN Maximum COOLING WATER SUPPLY Temperature 140 F 60 C Maximum COOLING WATER RETURN Temperature 160 F 71 C Oil Sump Capacity Approximately 9 25 gal 35 l COOLING WAT...

Страница 30: ...WIM PD 002_B Page 30 of 38 9 0 Circulation Pump Configurations 9 1 Y Side Output without extensions with WP3 02 003 pump...

Страница 31: ...WIM PD 002_B Page 31 of 38 9 2 Z Side input with extensions with WP3 02 003 pump...

Страница 32: ...WIM PD 002_B Page 32 of 38 9 3 Z Side input without extensions with WP3 02 002 pump...

Страница 33: ...WIM PD 002_B Page 33 of 38 9 4 Y Side Output with extensions with WP3 02 002 pump...

Страница 34: ...15 617 7407 837 30 1117 13408 1515 838 10054 1136 33 1520 18240 2061 1140 13682 1546 36 1952 23426 2647 1464 17567 1985 39 2527 30320 3426 1895 22736 2569 10 9 Class Bolt Size Dry Lubricated lbf ft lb...

Страница 35: ...as follows o No exposure to rainwater o Temperatures 32F 0C to 110F 43C o Below 50 average humidity o Average sunlight Hazards that require addition protection o Dust and debris o Oil water saltwater...

Страница 36: ...ds Contact WPT Applications Engineering for support Pump Drive Case is Hot 200 F or higher Oil level too high Inspect oil level and drain as needed Oil level too low Inspect oil level and drain as nee...

Страница 37: ...WIM PD 002_B Page 37 of 38 This Page Intentionally left Blank...

Страница 38: ...WIM PD 002_B Page 38 of 38 WPT Power Corporation 1600 Fisher Road Wichita Falls TX 76305 P O Box 8148 Wichita Falls TX 76307 Ph 940 761 1971 www WPTpower com...

Отзывы: