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TST-019 MRTALPCH CHANNEL 

– Rev. 2016-310 

Page 18 of 20 

 

12)   Vacuum line sections and included fittings may be tested by moving up each line (toward the 

vacuum generating system) to the next fitting, removing the hose and plugging it at the fitting, 
or by installing the ball valve assembly into the pad line, which provides access to an additional 
vacuum gauge when needed. 

Individual parts and fittings can be tested in the same manner as the pad fitting is shown being 
tested in 

FIGURE 24

, where the capped off fitting was connected to the end of the ball valve with 

the vacuum gauge, and the other end of the ball valve connected to an active vacuum line.  
Vacuum was applied with the ball valve in the open position (handle in line with the valve) and 
then the ball valve was closed (handle turned perpendicular to the valve) and the lifter turned 
off. 

If the assembly or fitting being tested leaks, it will be indicated by a drop in the vacuum level of 
the ball valve’s vacuum gauge.  If the vacuum level holds steady the fitting does not leak. 

13)   The following will describe the various methods used. 

In 

FIGURE 23

 the quick connect is shown with the male connector attached and the barbed fitting 

of the male plug capped off

.  In this scenario, if the leak, as indicated on the lifter’s vacuum 

gauge, were to stop, this indicates that the leak exists in the section (hose or fittings) that was 
disconnected from the quick connect.  If the leak continues, the indication is that the leak exists 
between the capped barb and the filter connection.  The next step would be to move to the next 
fitting in the pad line, remove the hose leading from it to the quick connect, cap off the fitting 
and repeat the test.  If the leak continues, continue to work back towards the filter connection to 
locate the leak.  When the leak stops, it will be located within the last section that was 
disconnected from the section being tested. 

To test individual parts or assemblies, use the ball valve with the vacuum gauge.  This is shown 
in 

FIGURE 25

, where only the female quick connect coupler is shown being tested; in 

FIGURE 24

 

where a single pad fitting is being tested; and in 

FIGURE 18

, where a Y-fitting is being tested. 

Attach the part to be tested to the end of the ball valve with the vacuum gauge, cap off any 

open barbs, and attach the other end of the ball valve to an active vacuum line.  Apply 

(    )

 

vacuum with the ball valve in the open position (handle in line with the valve) and then close the 

ball valve (handle turned perpendicular to the valve) then switch the lifter to off 

(

   

 ).

 

If the assembly or fitting being tested leaks, it will be indicated by a drop in the vacuum level of 
the ball valve’s vacuum gauge.  If the vacuum level holds steady, the part being tested does not 
leak. 

14)   The ball valve assembly can also be 

used in place of a plug, as shown in 

FIGURE 26

.  The gauge end of the ball 

valve was connected to an additional 
piece of hose.  The pad line hose was 
removed from the reducing fitting, 
connected to the filter hose.  Vacuum 

was applied 

(    )

 

with the ball valve in 

the closed position, then the power 

switched off 

(    )

.  If a leak were to be 

indicated by a drop in vacuum, it will 
exist in either the reducer fitting or the hose between the reducer and the filter. 

FIGURE 26 

 

Содержание MRTALPCH611LDC

Страница 1: ...16 310 LEAK TEST PROCEDURE MRTALPCH611LDC REMOTE READY LIFTERS W 3 BUTTON CONTROL APPLICABLE TO LIFTERS WITH SERIAL NUMBERS GREATER THAN 20100742 TESTING AND MAINTENANCE MUST BE DONE BY A QUALIFIED PE...

Страница 2: ...TST 019 MRTALPCH CHANNEL Rev 2016 310...

Страница 3: ...ch in the off position However due to the unique design of this vacuum system the situation may arise where with the power turned on the vacuum pump may cycle repeatedly but the vacuum level as shown...

Страница 4: ...pproximately 1 8 1 4 3 6 mm off the end of the hose before reinstalling it on the fitting in order to remove damaged hose ends For push in fittings the hose end must be cut square and straight to seal...

Страница 5: ...ad system any leakage will appear to be faster than seen in the overall test due to the reduced system volume 1 Remove the 4 screws 1A that attach the valve cover 1B to the channel Note there are no c...

Страница 6: ...this circuit red or blue green does not leak between the check valve and the filter If during the overall test of the lifter a leak was indicated in both circuits red and blue green remove the ball va...

Страница 7: ...e turned perpendicular to the valve switch the power on and activate the vacuum generating system by pressing the apply push button 3 Switch the power to off and observe the vacuum gauge of the ball v...

Страница 8: ...ose the ball valve turn handle perpendicular to the valve switch the power to off and observe the vacuum gauge of the ball valve to determine the area of the leak If the vacuum level on the ball valve...

Страница 9: ...vacuum gauge the indication is that a leak exists between the vacuum pump and the check valve s If either the solenoid valve that seals off the vacuum pump to the vacuum system the vacuum switch or t...

Страница 10: ...s shown on the ball valve s vacuum gauge starts and continues to drop the indication is that the hose connection to the vacuum tanks is the cause of the leak Proceed to step 30 15 Remove the ball valv...

Страница 11: ...nect the 5 32 O D hose 10B from the control box 10C that connects to the solenoid assembly Note this hose may be blue or black 23 Attach the end of the ball valve with the vacuum gauge to the hose rem...

Страница 12: ...2 27 With the ball valve in the open position handle in line with the valve switch the power on and activate the vacuum generating system by pressing the apply push button 28 Close the ball valve turn...

Страница 13: ...nd fittings 31 The components involved will be the hose running from the 45 fitting of the pump solenoid 14A to the Y fitting 14B and the green and red hoses 14C running from the Y fitting to their re...

Страница 14: ...amage the single barb of the fitting 36 Using an additional piece of hose connect the end of the ball valve with the vacuum gauge to the Y fitting Connect the other end of the ball valve to the hose c...

Страница 15: ...ge of the ball valve If the vacuum level as shown on the ball valve s vacuum gauge starts and continues to drop the indication is that the Y fitting leaks Replace the Y fitting Reconnect the hoses and...

Страница 16: ...ere are no indications of damage to the threads of the check valve replace the push in fitting of the vacuum tank 20A that connects to the 3 8 O D hose the red tank connection is shown in FIGURE 20 If...

Страница 17: ...shown in bottom views Note If only one set of pads green or red circuit is capped off the lifter will need to be attached to a clean smooth surface for the remaining section to seal during testing 4 W...

Страница 18: ...s not leak the indication is that the leak is located in the section that was removed This would be the pad fitting hose the quick connect plug assembly or that the quick connect leaks when connected...

Страница 19: ...the male quick connect or the pad fitting It will exist between the quick connect and the filter connection of the circuit being tested 11 Test the quick connect by itself when disconnected Remove the...

Страница 20: ...connection The next step would be to move to the next fitting in the pad line remove the hose leading from it to the quick connect cap off the fitting and repeat the test If the leak continues continu...

Страница 21: ...ball valve is to install it in a line so the lifter s vacuum gauge provides a reading for one section of the circuit being tested and the ball valve s vacuum gauge provides a reading for the remainder...

Страница 22: ...ed fitting and hose do not leak In the same respect if the ball valve s vacuum gauge held this would verify that the section between it and the filter connection do not leak 15 Continue testing using...

Страница 23: ...ed during testing always apply thread sealant Teflon tape or similar product to the male threads prior to reassembly in order to avoid vacuum leaks For plastic fittings use only Teflon tape liquid sea...

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