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08/19/16

OPERATIONAL WARNINGS

•  Do not operate the torch with a flame that is less than ¼ inch long because it can overheat the mixing tube and cause

flame outage or flashback.

•  Do not hold the tip of the torch too close to the work piece. This can cause the flame to go out, cause flashback and

weld the tip shut.

 •  Do not operate the torch if the section of the mixing tube that is directly in front of the torch handle becomes hot.

Although the section of the mixing tube immediately behind the tip of the torch can get hot, the section of the mixing
tube directly in front of the handle should never get hot. If this occurs, extinguish the torch immediately by turning OFF
the oxygen valve and then the fuel valve. Allow the torch to cool and then check the tip of the torch for blockage. If the
tip is unblocked and clean, relight the torch. If the section of the mixing tube that is directly in front of the torch handle
still becomes hot, discontinue use of the torch and contact Bernzomatic immediately.

•   If the flame disappears unexpectedly, immediately turn OFF the oxygen valve and then the fuel valve. Disconnect the

oxygen and fuel valves from their cylinders and re-open the valves to bleed the hoses.

•  Place the cylinder stand on a stable and level surface. Improper stand position, such as placing the stand on its side,

could cause accidental tip over leading to liquid fuel entering the hose and causing an excessively long flame. This is
called flare and is very dangerous. It can also cause the flame to go out.

•  DO NOT USE THE TORCH IF THE HOSES SWELL DURING OPERATION. THE HOSES MAY RUPTURE UNEXPECTEDLY AND

CAUSE INJURY OR DAMAGE. If the hoses swell, stop using the torch by turning OFF the oxygen valve first and then the
fuel valve. Disconnect the valves from the cylinders and then re-open the valves to bleed the hoses. Replace the torch
assembly before relighting.

•  Always use tools, such as tongs or pliers, to handle brazing/welding rods because they could be hot.

•  Beware that certain surfaces can reflect and transfer the heat back to the torch handle causing damage or injuries.

•  In cold weather the size of the flame will be smaller.

•  Always carry the torch by the handle and make sure the valve side of the cylinders is not tipping downward, which

could cause the cylinders to fall out of the stand.

Содержание Bernzomatic WK5500OX

Страница 1: ...uctions and warnings may result in damage to property serious personal injury or death WARNING While the Oxygen MAP Pro Torch is not a commercial oxygen torch it produces flame temperatures up to 5300 F This is much hotter than the flame of a standard propane torch These extremely high temperatures can cause serious personal injury or damage to the metal you are working on if not handled carefully...

Страница 2: ...s with combustible materials Heating a surface may cause heat to be conducted to adjoining surfaces that may be combustible or become pressurized when heated Always check to make sure no unintended parts or materials are being heated Be aware that the tip of the torch can get extremely hot during use Take precautions to protect yourself and others from accidental burns Never use the torch on or ne...

Страница 3: ...urn OFF the oxygen valve and then the fuel valve Disconnect the oxygen and fuel valves from their cylinders and re open the valves to bleed the hoses Place the cylinder stand on a stable and level surface Improper stand position such as placing the stand on its side could cause accidental tip over leading to liquid fuel entering the hose and causing an excessively long flame This is called flare a...

Страница 4: ...ormed tip Doing so may damage the oxygen regulation resulting in leaks or permanent damage ASSEMBLY 1 Before attaching the hoses to the cylinders make sure the oxygen and the fuel valves on the hoses are OFF by turning the knobs clockwise until the knobs stop Hand tighten only Do not force 2 Thread the fuel cylinder clockwise onto the fuel hose valve 1 Hand tighten only Do not force 3 Thread the o...

Страница 5: ...ly upon opening the fuel valve close the valve and wait 5 minutes before attempting to ignite again Failure to follow this instruction could result in a build up of flammable gas which if ignited could result in a fireball that could cause injuries and property damage Do not open the valve and allow gas to flow through the torch without attempting to ignite the torch After igniting the flame will ...

Страница 6: ...ing flame slowly increase the flow of fuel by adjusting the fuel valve 1 until the yellow flame is about 5 inches long Then slowly increase the flow of oxygen by adjusting the oxygen valve 2 until the inner blue flame is about 5 16 inches long The tip of the inner blue flame is the hottest and should be in contact with the metal to cut Once the metal is sufficiently heated and a molten puddle is p...

Страница 7: ...o only keep the fuel valve 1 on for one second or less 7 If there is still no movement the fuel hose is closed and or there is some other problem the torch assembly needs to be replaced 8 If both the fuel and oxygen lines caused the paper to move check for leaks by following the instructions for leak testing 9 If the paper moves and there are no leaks then attempt to re light If you still do not g...

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