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08/19/16

•  Never attempt to modify the torch construction and never use unapproved accessories or fuels.

•  Treat the torch as you would any fine tool or instrument. Do not drop, throw, or otherwise abuse.

•  Do not use a leaking, damaged or malfunctioning torch.

•  Always wear safety glasses, protective gloves and use proper tools to handle hot work.

•  Radiant energy can harm your eyes.  Wear glasses having an appropriate lens shade number (see 29 CFR 1926.102)

for the torch operation being done; brazing and light cutting  (3 or 4), medium cutting and light welding (4 or 5), heavy
cutting and medium/heavy welding (5-8).

•  Work only in well-ventilated areas. Avoid the fumes from fluxes, lead-based paint, and all metal heating operations.

Be careful to avoid fumes from cadmium plating and galvanized metal- remove these coatings in the area to be heated
by filing or sanding prior to heating.

•  Never use torch to strip lead paint.

•  Be careful when using the torch outdoors on sunny or windy days. Bright light makes it difficult to see the torch’s

flame. Wind may carry the torch’s heat back towards you or other areas not intended to be heated. Windy conditions
may also cause sparks to be blown into other areas with combustible materials.

•  Heating a surface may cause heat to be conducted to adjoining surfaces that may be combustible or become

pressurized when heated. Always check to make sure no unintended parts or materials are being heated.

•  Be aware that the tip of the torch can get extremely hot during use. Take precautions to protect yourself and others

from accidental burns.

•  Never use the torch on or near combustibles. Be careful around motor vehicles or any gasoline-fired products and

beware of hidden fuel lines and tanks.

•  Always make certain the torch is placed on a level surface when connected to the fuel cylinder to reduce the risk of

accidental tip over. Be sure the torch is not pointed in a direction which could cause nearby objects to ignite when the
torch is set down.

•  Be careful not to overheat surrounding materials. Use a heat shield when necessary.

•  Never leave the torch unattended when lit.

•  Never attempt to repair or heat a gasoline tank, a chemical drum, an aerosol can, a compressed gas container that

held flammable liquid or gas or any other chemical. Heating these is extremely dangerous, especially after they have
been emptied because vapors may still be in the container.

•  Always have a fire extinguisher and a bucket of water near the torch and work area.

•  This torch consumes oxygen and must only be used in well ventilated areas. Do not use in a confined space.

Содержание Bernzomatic WK5500OX

Страница 1: ...uctions and warnings may result in damage to property serious personal injury or death WARNING While the Oxygen MAP Pro Torch is not a commercial oxygen torch it produces flame temperatures up to 5300 F This is much hotter than the flame of a standard propane torch These extremely high temperatures can cause serious personal injury or damage to the metal you are working on if not handled carefully...

Страница 2: ...s with combustible materials Heating a surface may cause heat to be conducted to adjoining surfaces that may be combustible or become pressurized when heated Always check to make sure no unintended parts or materials are being heated Be aware that the tip of the torch can get extremely hot during use Take precautions to protect yourself and others from accidental burns Never use the torch on or ne...

Страница 3: ...urn OFF the oxygen valve and then the fuel valve Disconnect the oxygen and fuel valves from their cylinders and re open the valves to bleed the hoses Place the cylinder stand on a stable and level surface Improper stand position such as placing the stand on its side could cause accidental tip over leading to liquid fuel entering the hose and causing an excessively long flame This is called flare a...

Страница 4: ...ormed tip Doing so may damage the oxygen regulation resulting in leaks or permanent damage ASSEMBLY 1 Before attaching the hoses to the cylinders make sure the oxygen and the fuel valves on the hoses are OFF by turning the knobs clockwise until the knobs stop Hand tighten only Do not force 2 Thread the fuel cylinder clockwise onto the fuel hose valve 1 Hand tighten only Do not force 3 Thread the o...

Страница 5: ...ly upon opening the fuel valve close the valve and wait 5 minutes before attempting to ignite again Failure to follow this instruction could result in a build up of flammable gas which if ignited could result in a fireball that could cause injuries and property damage Do not open the valve and allow gas to flow through the torch without attempting to ignite the torch After igniting the flame will ...

Страница 6: ...ing flame slowly increase the flow of fuel by adjusting the fuel valve 1 until the yellow flame is about 5 inches long Then slowly increase the flow of oxygen by adjusting the oxygen valve 2 until the inner blue flame is about 5 16 inches long The tip of the inner blue flame is the hottest and should be in contact with the metal to cut Once the metal is sufficiently heated and a molten puddle is p...

Страница 7: ...o only keep the fuel valve 1 on for one second or less 7 If there is still no movement the fuel hose is closed and or there is some other problem the torch assembly needs to be replaced 8 If both the fuel and oxygen lines caused the paper to move check for leaks by following the instructions for leak testing 9 If the paper moves and there are no leaks then attempt to re light If you still do not g...

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