Worcester GREENSTAR II HE OIL 12/22 Скачать руководство пользователя страница 20

12.15 

Remove the oil pressure gauge and manifold and check

all oil system joints for any signs of leakage.

12.16 

Allow the burner to run for a further five minutes and

then recheck the CO

2

level and adjust the air setting if required.

Check that the smoke number is in the range 0-1. Repeat the
fine tuning procedure if found necessary.

12.17 

Refit the cabinet top and front panels in the reverse order

to that described in Section 5.

12.18 

When the heating circuit has reached full operating

temperature check the whole system for any leaks.

12.19 

Add a suitable proprietary corrosion inhibitor such as

Fernox or Sentinel. This will inhibit corrosion, protect the circulat-
ing pump and valves reducing the possibility of "kettling" noises
resulting from deposits of scale and sludge in the boiler. Refer to
the product manufacturers instructions for further information.

20

14.1 

The following should be carried out at least once per year

to ensure efficient, trouble free operation.

1. 

Carry out a pre-service check noting any operational faults.

2. 

Check and clean the burner.

3. 

Check and clean the air intake tube and the air intake grille at

the end of the terminal.

4. 

Check and clean the baffles.

5. 

Check and clean the heat exchanger surface.

6. 

Check the heat shield.

7. 

Check the combustion chamber base insulation board.

8. 

Check and clean the secondary heat exchanger and baffles.

9.

Check that the flue system is unobstructed and clean as necessary.

10. 

If the appliance has been installed in a compartment check

that the ventilation areas are clear.

11. 

Clean all oil filters.

Some of the servicing points are covered more fully in the
following instructions:-

14.2 Pre-Service Check
1.

Remove the cabinet front and top panels as described in

section 5 .

2. 

Operate the appliance and system, noting any faults which

may need to be corrected during the service.

14.3 Cleaning the Burner
IMPORTANT: 

Disconnect the electrical supply at the mains

before commencing any servicing. Turn off the oil at the service cock.

1. 

Remove the burner.

(a) 

Isolate the oil supply. 

(b) 

Remove the 13mm nut at the top of the burner and pull the

burner out, taking care not to put any tension on the electrical
cable.

Fig. 27. Burner.

BURNER HEAD

4,7-5,7

(-0,5)-(+0,5)

7,0-8,0

2,5-3,1

13.1               

Hand the users instructions and Benchmark Log

Book to the user or purchaser for retention and instruct them in
the efficient and safe operation of the appliance and the heat-
ing/hot water system.

13.2 

Advise the user or purchaser of the precautions necessary

to prevent damage to the heating/hot water system and to the
building in the event of the heating system remaining
inoperative during frost conditions.

13.3 

Finally advise the user or purchaser that for continued

efficient and safe operation of the appliance it is important that
adequate servicing is carried out by a qualified engineer at least
once per year.
Worcester Heat Systems Limited will be pleased to discuss and
offer a comprehensive maintenance contract.

13.4 

Set the system controls to the users requirements.

13. Instructions to the User

ELECTRO OIL BENTONE STERLING
BURNER

14. Routine Cleaning and Inspection

Содержание GREENSTAR II HE OIL 12/22

Страница 1: ...CE INSTALLATION AND SERVICING INSTRUCTIONS BOILER OUTPUT Hot Water and Central Heating 12 22 MINIMUM 12 kW 41 000 Btu h MAXIMUM 22 kW 75 000 Btu h THESE INSTRUCTIONS APPLY TO UK MODELS ONLY THESE INST...

Страница 2: ...mentioned in the instructions 2 1 These instructions cover room sealed balanced flue RS appli ances only 2 2 The Worcester Greenstar HE Oil appliance covered in these instructions has been designed to...

Страница 3: ...22 Table 2 Electro Oil Bentone Sterling 40 Burner See Fig 27 RS Balanced Flue Appliance Fuel Nozzle Pump Pressure p s i Fuel Flow Rate Flue Gas Temp C CO2 Approx Air Setting Appliance Input kW Btu hr...

Страница 4: ...e rear of the connector protecter plate and hinge up and away 5 4 The control box can be removed by undoing the two screws in the top access cover two screws in the front two ball studs in the top and...

Страница 5: ...rt 6 Condensate drain 7 Heat exchanger drain point 8 Burner air inlet pipe 9 Oil Burner 10 Lock out reset button 11 Sight glass 12 Boiler shell 13 Auto air vent connection 14 Heating flow 15 Heating r...

Страница 6: ...condensation boiler Air is drawn in by the burner s fan from outside the appliance through the hose connected to the air inlet and combustion product evacuation concentric tube The boiler shell equipp...

Страница 7: ...ccess a suitable terminal guard must be fitted A suitable guard is available from Worcester Heat Systems Part Number 7 716 190 009 or alternatively a proprietary terminal guard may be used provided it...

Страница 8: ...nd two 45 Bends Fig 9 Flue with two 90 Bends Fig 10 Flue with one 90 and two 45 Bends Fig 11 Vertical Flue Fig 12 Vertical Flue with two extra 90 Bends Fig 13 Vertical Flue with two extra 45 Bends 125...

Страница 9: ...minal Not allowed 1200 K Vertically from a terminal on the same wall Not allowed 1500 L Horizontally from a terminal on the same wall Not allowed 750 M Above an intersection with the roof 600 Not appl...

Страница 10: ...double pipe system or single pipe system with de aerator is being installed Selection of the correct pipe diameter will depend on the position of the oil stor age tank relative to the burner and the l...

Страница 11: ...l H 4 m 13 ft maximum Fire valve to BS 5410 Fire valve to BS 5410 Isolating valve Isolating valve Fire detection element Filter Burner Burner Wall Wall b Double pipe system Isolating valve Non return...

Страница 12: ...plan Expansion Vessel Diverting valve Pump Radiator N B A drain cock should be installed at the lowest point of the heating circuit Domestic hot water cylinder Pressure gauge Safety valve To system f...

Страница 13: ...er or plastic pipe can be used The plastic pipe must be manufactured to BS 7291 and installed to BS 5955 part 8 It is important to protect the system components the plastic pipe specified must be resi...

Страница 14: ...5 Safety Check In the event of an electrical fault after the installation of the appliance the electrical system shall be checked for short circuits fuse failure or incorrect polarity of connections 1...

Страница 15: ...3 4 5 6 7 8 9 Brown Blue Blue Brown Black Plug in connector Brown Brown Orange 1 C Blue Green Yellow Blue White Grey L N E E N 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 Mains supply 230V 50Hz Brown Fig 21 Pro...

Страница 16: ...to P Remove link 1 to 3 Optional Worcester Programmer HEAT SYSTEMS HEATING ADVANCE OFF TWICE ONCE ON OFF TWICE ONCE ON SELECT LOCK SET YES SELECT PM TUE HOT WATER ADVANCE 10 WAY JUNCTION BOX NOTE If...

Страница 17: ...ue Brown Brown Orange Grey Blue Green Yellow Green Yellow Brown Green Yellow 7 8 910 Fig 24 Honeywell Y Plan NOTE When using a WHS programmer remove the orange wire from terminal 9 and connect to term...

Страница 18: ...one supplied to the pipe using a suitable adaptor Ensure that the connections are properly sealed 3 Fit the oil supply pipe as described in the following section c Single pipe system oil supply pipe 1...

Страница 19: ...s and reset the burner control box Repeat the procedure at least three times or until a steady stream of oil without air is exhausted from the bleed port Re lock the bleed port Two Pipe System A two p...

Страница 20: ...ce has been installed in a compartment check that the ventilation areas are clear 11 Clean all oil filters Some of the servicing points are covered more fully in the following instructions 14 2 Pre Se...

Страница 21: ...any debris Discard the check valve if the holes cannot be cleared or if the unit is defective and replace with a new one e Replace in the reverse order 5 It is strongly recommended that the oil atomi...

Страница 22: ...within the appliance case Test the operation of the fire valve to ensure that the mechanism operates and that the oil supply is completely isolated 14 9 Recommission the Burner 1 Connect the flexible...

Страница 23: ...R Boiler Shell Cover Equipped FCX Greenstar HE Oil 12 22 V 72 28389 8 716 103 289 0 31 BOILER Sealing AMF34D 30 x 21x 3 E 20 03889 8 716 103 290 0 32 BOILER Pipe Return FCX Greenstar HE Oil 12 22 U 72...

Страница 24: ...24...

Страница 25: ...ing out high limit control and exhaust thermostats Programmer open circuit Check by linking 1 and 2 on the connector Faulty control box Replace if necessary Flue draught incorrect Check flue draught C...

Страница 26: ...26...

Страница 27: ...27...

Страница 28: ...changed in the interests of continued improvement All goods sold are subject to our official Conditions of Sale a copy of which may be obtained on application PUBLICATION TTGB 8 716 114 728a 11 07 Wo...

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