
Installation
Greenstar 8000 Life – 6720883865 (2019/02)
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Fitting the drain pipe on the heating pressure relief valve
Fig. 44 Fitting the pipe on the (heating) pressure relief valve
5.3
Hanging the appliance
Before hanging the appliance
1. Remove the orange plastic protective cover strip fitted to the
appliance internal pipes by tilting the appliance forward, taking care
to protect the floor from residual water. It is not necessary to lay the
appliance on its back.
2. After soldering/connecting pipes, ensure that the appliance internal
plastic PRV pipe [1] is then connected to the Pre-plumbing manifold
(the printing on the pipe must be facing towards you).
3. Ensure that 3 black plastic ratchet clips are securely fixed and
tightened. Ratchet clip number 4 must be fitted but left loose until the
boiler is hung and connection to the PRV is made (
and Fig. 44).
4. The appliance is a 2 person lift. Ensure that the control panel is in its
closed position and the top and side panels are removed before lifting
the appliance.
Hanging the appliance
▶ Ensure that top and side panels are removed.
▶ Fit the sealing washers to service valves.
▶ Hang the appliance on to the wall mounting frame by the centre hook.
▶ Unlock the condensate trap and remove from appliance (
▶ Check the positioning of the sealing washers on the pipe
connections.
▶ Tighten the union nuts on the pipe connections starting with the CH
return on the right.
It is recommended the lifting operation is carried out by 2 people,
observing all precautions for safe lifting of heavy objects
Do not lift by the top case panel. There are two handling holes
incorporated into the inner casing left and right in the lower section of
the appliance (
Fig. 45 Hanging the boiler
5. Make connections between the boiler and the pre-plumbing manifold
and the pre-plumbing manifold and the system pipes.
▶ Connect the CH flow pipes to the boiler‘s 22mm compression
connections.
▶ Connect the CH return pipes to the boiler‘s 22mm compression
connections.
▶ Connect the gas supply to the boiler gas cock 22mm compression.
▶ Connect cold water in and DHW out to the boiler‘s 15mm
compression connectors.
▶ Connect the drain pipe to the heating pressure relief valve, ensuring
that the black plastic ratchet clip is then tightened securely.
▶ Connect the condensate discharge pipe work to the boiler‘s
condensate outlet connections.
Condensate connection
Never terminate or discharge into any open source, including; sink,
bath, shower, bidet, toilet etc.
Any external condensate pipe work of an excessive run should be
protected with weather resistant insulation to help prevent freezing
▶ Ensure that the condensate drain is 22mm diameter plastic pipe. It
must fall at least 52mm per metre towards the outlet.
▶ Refer to Fig. 46, condensate connection:
▶ Align the installation side plastic pipe work through the pre-plumbing
manifold.
▶ Connect the installation side plastic pipe work to the end of the
condensate hose.
▶ Push the plastic pipe work inside the condensate hose at least
25mm.
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