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Manual 37390B

easYgen-1000 Series - Genset Control

Page 47/57

Interfaces

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

Overview

Laptop

Standard

Modem

Phone
connection

COM port

CAN card

(IXXAT)

Configuration
Plug

CAN bus

Phone connection

GSM/Industrial

Modem

sYg

DPC

GW 4/232/LDP

GW 4/MDM

Figure 6-39: Interfaces - overview

Nr. Connection between ...

... from ...

... to ...

#1 easYgen [DPC connector]

DPC

#2 DPC

PC [COM port]

PIN 1

--------------------------------

PIN 4 (connect with PIN 8)

PIN 2

--------------------------------

PIN 3

--------------------------------

PIN 2

PIN 4

--------------------------------

PIN 1

PIN 5

--------------------------------

PIN 5

N/A

-------------------------------- N/A

PIN 7

--------------------------------

PIN 8 (connect with PIN 4)

PIN 8

--------------------------------

PIN 7

PIN 9

--------------------------------

PIN 9

Connect

PIN4/8

#3 easYgen [CAN terminals]

GW 4 [CAN terminals]

Terminal 3 - CAN-L

--------------------------------

Terminals X5 - CAN-L

Terminal 4 - CAN-H

-------------------------------- Terminals

X4 - CAN-H

#4 GW 4 [RS-232 terminals]

PC [COM port, submin-D, 9pole, female]

Terminal Y1 - RxD

--------------------------------

PIN 3 - TxD

Terminal Y2 - RTS

--------------------------------

PIN 8 - CTS

Terminal Y3 - GND

--------------------------------

PIN 5 - GND

Terminal Y4 - CTS

--------------------------------

PIN 7 - RTS

Terminal Y5 - TxD

--------------------------------

PIN 3 - RxD

#5 easYgen [CAN terminals]

PC [CAN port, submin-D, 9pole, female]

Terminal 3 - CAN-L

--------------------------------

PIN 7 - CAN-H

Terminal 4 - CAN-H

--------------------------------

PIN 2 - CAN-L

CAN termination resistor

between terminals 3/4

CAN termination resistor
between terminals 2/7

Table 6-25: Interfaces - connection overview

Содержание easYgen-1000

Страница 1: ...37390B Installation Software Version 2 1xxx Manual 37390B easYgen 1000 Genset Control...

Страница 2: ...ned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts Discharge body static be...

Страница 3: ...WIRING DIAGRAMS OVERVIEW 14 Total Overview 15 Application Mode 0 18 Application Mode 1o 19 Application Mode 1oc 20 Application Mode 2oc 21 CHAPTER 6 CONNECTIONS 22 Power Supply 23 Voltage Measuring Fl...

Страница 4: ...00 Series Genset Control Page 4 57 Woodward CHAPTER 7 TECHNICAL DATA 50 CHAPTER 8 ENVIRONMENTAL DATA 53 CHAPTER 9 ACCURACY 54 APPENDIX A USEFUL INFORMATION 55 Connecting 24 V Relays 55 APPENDIX B DECL...

Страница 5: ...age measuring mains PT windings 3ph 3w 31 Figure 6 16 Voltage measuring mains measuring inputs 3Ph 3W 31 Figure 6 17 Voltage measuring mains PT windings 1ph 3w 32 Figure 6 18 Voltage measuring mains m...

Страница 6: ...1 Voltage measuring terminal assignment mains 1ph 3w 32 Table 6 12 Voltage measuring terminal assignment mains 1ph 2w 33 Table 6 13 Current measuring terminal assignment generator current 34 Table 6 1...

Страница 7: ...t and man agement of the event recorder This manual describes the configuration and customization of the program GW 4 Manual 37133 GR37133 Gateway for transferring the CAN bus to any other interface o...

Страница 8: ...lastic bottles etc away from the control modules and work area as much as possible 4 Opening the control cover may void the unit warranty Do not remove the printed circuit board PCB from the control c...

Страница 9: ...A FSS2 65 4 3 must be used for the power supply inputs GL Some additional independent safety and protection devices are necessary to meet safety requirements of Rules and Regulations of marine Classif...

Страница 10: ...7320 of version 2 0xxx if your unit is equipped with the previous housing type Panel Cutout h h H b B b Figure 4 1 Housing panel board cutout Measure Description Tolerance H Height Total 171 mm h Pane...

Страница 11: ...s auxiliary contactors and power contactors must be wired with an appropriate interference protection WARNING Before disconnecting the current transformer CT secondary connections or the connections o...

Страница 12: ...s into the clamp inserts 4 Insert unit into cutout Insert the unit into the panel cutout Verify that the unit fits correctly in the cutout If the panel cutout is not big enough enlarge it accordingly...

Страница 13: ...If the panel cutout is not big enough enlarge it accordingly 3 Insert the screws and tighten to 0 6 Nm 5 3 pound inches of torque Tighten the screws with a cross wise pattern to ensure even pressure d...

Страница 14: ...re etc Engine start stop Engine generator protection relay output to open GCB Application mode 1oc GCB open close 1 CB Mode page 20 Measuring of engine generator parameters i e voltages currents coola...

Страница 15: ...7 3 GND Battery configurable during setup NO NC 1 NO NC 1 NO NC 1 NO NC 1 NO NC 1 1 2 Battery or another power supply terminal 50 is pos or neg signal 2 NO NC Relay R10 LogicsManager or Command close...

Страница 16: ...F alternatively 9 CF 2 1 A or 5 A A 1 Mains current Measure GND 2 L1 1 A or 5 A A 3 CAN bus Interface CAN L 9 9 9 9 4 CAN H 5 Generator current Measure GND 9 9 9 9 6 L3 1 A or 5 A A 7 L2 1 A or 5 A A...

Страница 17: ...CB 45 Main contact 46 Relay R11 Relay Make contact NO Ready for operation LogMa R 47 Main contact 48 Power supply Supply 0 Vdc 9 9 9 9 49 12 24 Vdc 50 Common Input Common 9 9 9 9 51 Discrete input D1...

Страница 18: ...A Common Discrete input D3 Alarm input LogicsManager Discrete input D4 Alarm input LogicsManager Discrete input D5 Alarm input LogicsManager 34 33 32 35 Common terminals 30 34 Relay R5 LogicsManager D...

Страница 19: ...mmon Discrete input D3 Alarm input LogicsManager Discrete input D4 Alarm input LogicsManager Discrete input D5 Alarm input LogicsManager 34 33 32 35 Common terminals 30 34 Relay R5 LogicsManager Diese...

Страница 20: ...oltage L2 24 25 Generator voltage L3 22 23 Generator voltage N 1Aor 5A 1Aor 5A Common Discrete input D3 Alarm input LogicsManager Discrete input D4 Alarm input LogicsManager Discrete input D5 Alarm in...

Страница 21: ...ins current L1 or Ground fault current 1Aor 5A 42 2 1 20 21 18 19 16 17 14 15 Mains voltage L1 400 Vac 100 Vac Mains voltage L2 Mains voltage L3 Mains voltage N Discrete input D3 Alarm input LogicsMan...

Страница 22: ...chnical Data on page 50 are valid The following chart may be used to convert square millimeters mm to AWG and vice versa AWG mm AWG mm AWG mm AWG mm AWG mm AWG mm 30 0 05 21 0 38 14 2 5 4 25 3 0 95 60...

Страница 23: ...wer supply terminal assignment ms 50 0 50 100 150 200 250 300 350 V 9 0 10 0 11 0 12 0 Power Supply 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 0 Time Initial voltage 10 5 Vdc 0 0 Vdc for 10 ms Continuous volta...

Страница 24: ...uring generator Connect in application mode 0 1o 1oc 2oc Terminal Description Amax 9 9 9 9 22 Generator voltage phase N 100 Vac 2 5 mm 9 9 9 9 23 400 Vac 2 5 mm 9 9 9 9 24 Generator voltage phase L3 1...

Страница 25: ...4w Voltage 3Ph 4W G L1 L2 L3 N GCB 4 29 27 25 23 L1 L2 L3 N 22 24 26 28 1 1 4 1 4 1 4 Figure 6 5 Voltage measuring generator measuring inputs 3Ph 4W 3ph 4w Wiring terminals Note Rated voltage range 1...

Страница 26: ...1 L1 L2 L3 GCB 1 4 1 4 1 4 Figure 6 7 Voltage measuring generator measuring inputs 3Ph 3W 3ph 3w Wiring terminals Note Rated voltage range 1 100 V 50 to 130 Veff 4 400 V 131 to 480 Veff 2 Measuring r...

Страница 27: ...L2 L3 N 22 24 26 28 1 1 4 1 4 1 4 Figure 6 9 Voltage measuring generator measuring inputs 1Ph 3W 1p 3w Wiring terminals Note Rated voltage range 1 100 V 50 to 130 Veff 4 400 V 131 to 480 Veff 3 Measu...

Страница 28: ...1ph 2w Voltage 1Ph 2W G L1 N GCB 4 29 27 25 23 L1 L2 L3 N 22 24 26 28 1 1 4 1 4 1 4 Figure 6 11 Voltage measuring generator measuring inputs 1Ph 2W 1ph 2w Wiring terminals Note Rated voltage range 1 1...

Страница 29: ...9 15 400 Vac 2 5 mm 9 16 Mains voltage phase L3 100 Vac 2 5 mm 9 17 400 Vac 2 5 mm 9 18 Mains voltage phase L2 100 Vac 2 5 mm 9 19 400 Vac 2 5 mm 9 20 Mains voltage phase L1 100 Vac 2 5 mm 9 21 400 V...

Страница 30: ...w Mains voltage 3Ph 4W MCB L1 L2 L3 N 21 19 17 15 L1 L2 L3 N 14 16 18 20 4 1 1 4 1 4 1 4 Figure 6 14 Voltage measuring mains measuring inputs 3Ph 4W 3ph 4w Wiring terminals Note Rated voltage range 1...

Страница 31: ...N 14 16 18 20 4 1 1 4 1 4 1 4 Figure 6 16 Voltage measuring mains measuring inputs 3Ph 3W 3ph 3w Wiring terminals Note Rated voltage range 1 100 V 50 to 130 Veff 4 400 V 131 to 480 Veff 5 Measuring r...

Страница 32: ...1 L2 L3 N 14 16 18 20 4 1 1 4 1 4 1 4 Figure 6 18 Voltage measuring mains measuring inputs 1Ph 3W 1p 3w Wiring terminals Note Rated voltage range 1 100 V 50 to 130 Veff 4 400 V 131 to 480 Veff 6 Measu...

Страница 33: ...1ph 2w L1 N Mains voltage 1Ph 2W MCB 21 19 17 15 L1 L2 L3 N 14 16 18 20 4 1 1 4 1 4 1 4 Figure 6 20 Voltage measuring mains measuring inputs 1Ph 2W 1p 2w Wiring terminals Note Rated voltage range 1 10...

Страница 34: ...il Connection of the transformers S2 s2 L s1 k L s2 l G S1 s1 6 7 8 5 s1 k L1 s2 l s1 k L3 L1 L2 L3 N GCB s1 k L2 Generator current phase current x A x A x A x A x 1 or 5 G Figure 6 21 Current measuri...

Страница 35: ...ent measuring terminal assignment generator L1 L2 L3 Current Measuring Generator parameter setting Phase L1 Phase L2 Phase L3 L1 L2 N L3 3 G IGen L1 L1 L2 N L3 3 G IGen L2 L1 L2 N L3 3 G IGen L3 Phase...

Страница 36: ...x 1 Mains current phase L1 transformer terminal s2 l 2 5 mm 2 Mains current phase L1 transformer terminal s1 k 2 5 mm Table 6 16 Current measuring terminal assignment mains current Current Measuring M...

Страница 37: ...for more information NOTE Generally one line of the current transformers secondary is to be grounded 2 1 L1 L2 L3 Ground current G 3 L2 L3 L1 G 3 L2 L3 L1 L2 L3 L1 Holmgreen connection Cable type curr...

Страница 38: ...Factor Definition The phasor diagram is used from the generator s view Power factor is defined as follows Power Factor is defined as a ratio of the real power to apparent power In a purely resistive...

Страница 39: ...e current is lagging leading The generator is over excited under excited Control If the control unit is equipped with a power factor controller while in parallel with the utility A voltage lower signa...

Страница 40: ...p input inductive switching 2 5 mm 9 9 9 9 10 GND 2 5 mm Table 6 19 Pickup terminal assignment NOTE The shield of the MPU connection cable must be connected on one side to a ground terminal of the cab...

Страница 41: ...Discrete input 4 54 Discrete input 5 55 Discrete input 6 56 Discrete input 7 57 Discrete input 8 58 Power supply Power suppply 6 5 40 Vdc Power suppply 6 5 40 Vdc Power suppply 6 5 40 Vdc Power supppl...

Страница 42: ...2 9 9 9 9 58 Discrete input D8 BM Alarm input programmable SW 2 5 mm 0CB Alarm input programmable SW 1CB Reply GCB is open 2 2CB Reply GCB is open 2 SW switchable via the software 1 type 1 N O make co...

Страница 43: ...ommon contact Type 9 9 9 9 30 35 Relay output R1 BM LogicsManager SW 2 5 mm 0CB SW 1CB SW 2CB SW 9 9 9 9 31 Relay output R2 BM LogicsManager SW 2 5 mm 0CB SW 1CB SW 2CB SW 9 9 9 9 32 Relay output R3 B...

Страница 44: ...m 0CB LogicsManager SW 1CB LogicsManager SW 2CB Command close MCB 1 9 9 9 9 42 43 Relay output R9 BM LogicsManager SW 2 5 mm 0CB LogicsManager SW 1CB LogicsManager SW 2CB Command open MCB 1 9 9 9 9 44...

Страница 45: ...T1 Analog input T2 T1 T2 Resistive VDO Resistive VDO T1 T2 48 B Wiring diagram for two pole sensors Common 0 4 to 20 mA 0 4 to 20 mA Battery zero Figure 6 36 Analog inputs wiring two pole sensors Con...

Страница 46: ...37 Analog inputs wiring single pole sensors 11 13 12 T1 T2 T1 T2 Common 0 4 to 20 mA 0 4 to 20 mA Analog input T1 Analog input T2 Analog input Wiring diagram for combining single and two pole sensors...

Страница 47: ...IN 5 PIN 5 N A N A PIN 7 PIN 8 connect with PIN 4 PIN 8 PIN 7 PIN 9 PIN 9 Connect PIN4 8 3 easYgen CAN terminals GW 4 CAN terminals Terminal 3 CAN L Terminals X5 CAN L Terminal 4 CAN H Terminals X4 CA...

Страница 48: ...a resisitance which corresponds to the impedance of the used cable e g 120 Ohms CAN bus CAN bus Termination resistor 10 100 nF 60 Ohms Note We recommend for very critical EMC conditions many noise so...

Страница 49: ...557 is possible A laptop PC the DPC cable the program LeoPC1 version 3 1 1 or higher included on CD Rom with control unit and the proper configuration files are required NOTE The connection cable del...

Страница 50: ...6 600 Vac Rated voltage phase ground 300 Vac Rated surge voltage 4 0 kV Linear measuring range 1 25 Vrated Measuring frequency 50 60 Hz 40 0 to 70 0 Hz Accuracy Class 1 Input resistance per path 100 V...

Страница 51: ...elay output AC 2 00 Aac 250 Vac DC 2 00 Adc 24 Vdc 0 36 Adc 125 Vdc 0 18 Adc 250 Vdc Pilot duty PD VCont relay output AC B300 DC 1 00 Adc 24 Vdc 0 22 Adc 125 Vdc 0 10 Adc 250 Vdc Analog inputs freely...

Страница 52: ...ement not possible Housing Type easYpack Dimensions W H D 210 171 61 mm Front cutout W H 186 1 1 138 1 0 mm Wiring screw plug terminals 2 5 mm Recommended locked torque 4 inch pounds 0 5 Nm use 60 75...

Страница 53: ...racked restrained cargo Fig 514 5 C1 Shock Shock 40G saw tooth pulse 11ms Standards EN 60255 21 2 MIL STD 810F M516 5 Procedure 1 Temperature Cold Dry Heat storage 30 C 22 F 80 C 176 F Cold Dry Heat o...

Страница 54: ...the configured transformer ratios Power factor Current value power factor L1 lag0 00 to 1 00 to lead0 00 2 Miscellaneous Real energy 0 to 4 200 GWh not calibrated Operating hours 999 999 99 h Mainten...

Страница 55: ...a protection circuit to avoid interfe rences Figure 9 1 shows the exemplary connection of a diode as an interference suppressing circuit Relay output Power supply Control unit Figure 9 1 Interference...

Страница 56: ...Manual 37390B easYgen 1000 Series Genset Control Page 56 57 Woodward Appendix B Declaration Of Conformity...

Страница 57: ...Manual 37390B easYgen 1000 Series Genset Control Woodward Page 57 57...

Страница 58: ...9 70565 Stuttgart Germany Phone 49 0 711 789 54 0 Fax 49 0 711 789 54 100 stgt info woodward com Homepage http www woodward com power Woodward has company owned plants subsidiaries and branches as wel...

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