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1. 

Do not use Mortising Machine for anything except mortising in wood.

  Materials such as metals, 

plastics and glass can damage the machine resulting in personal injury. 

2. 

Do not adjust machine or workpiece while running.

  Wait for spindle to come to a complete stop 

and unplug the machine before continuing.

3. 

Do not place your hands near the chisel while spindle is in motion.  

4. 

Always wear a respirator and safety glasses while operating mortising machine.  

Dust and chips 

are created when mortising. Some debris will be ejected becoming eye and breathing hazards.

5. 

Never  use  tools  that  are  in  poor  condition.

    Inspect  Mortising  Machine  for  free  motion  of  the 

head casting, loose drill bit/chisel housing, loose nuts/bolts and unusual sounds before connecting 

machine to power and operating. Correct any problems before use.

6. 

Chisels are sharp! 

 Always use caution when handling, especially when installing or removing.

7. 

Never allow hands to be under installed chisel at any time.

8. 

Chisels may become hot during operation.

  Allow chisels to cool before handling.

9. 

If at any time you are experiencing difficulties performing the intended operation, stop

 

using 

the  machine!

  Then  contact  our  service  department  or  ask  a  qualified  expert  how  the  operation 

should be performed.

10. 

Always set depth stop to bottom and lock 

before adjusting quick-setting handle or changing air 

spring locations.

11. 

Habits – good and bad – are hard to break

.  Develop good habits in your shop and safety will become 

second-nature to you.

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5

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14. 

Wear proper apparel. 

Do not wear loose clothing, neck ties, gloves, jewelry, etc.

15. 

Remove adjusting keys and wrenches. 

Before turning the machine on, make it a habit to check that 

all adjusting keys and wrenches have been removed.

16. 

Use proper extension cord. 

When using an extension cord, make sure it is in good condition. When 

extension cord is 100' and less in length, use those that are rated Hard Service (grade S) or better, 

and that have a conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating 

can result when using an undersized cord. The extension cord should have a ground wire and ground 

plug pin, as well.

17. 

Keep proper footing and balance

 at all times.

18. 

Do  not  leave  machine  unattended; 

wait  until  it  comes  to  a  complete  stop  before  leaving  the 

area.

19. 

Perform machine maintenance and care. 

Follow lubrication and accessory attachment instructions 

in the manual.

20. 

Keep  machine  away  from  open  flame. 

Operating  machines  near  pilot  lights  and/or  open  flames 

creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause 

an explosion. Do not operate the machine in high risk areas, including but not limited to, those men-

tioned above.

Additional Safety Instructions For

Mortising Machines

SAFETY

Содержание G9976

Страница 1: ...On Line Technical Support tech support woodstockint com COPYRIGHT 2002 BY WOODSTOCK INTERNATIONAL INC REVISED APRIL 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 2: ......

Страница 3: ...10 HAND LEVER 11 GAS SPRING 12 WORK TABLE 13 FENCE 13 HOLD DOWN 14 INSTALLING CHISELS 15 4 ADJUSTMENTS 16 GAS SPRING LOCATIONS 16 GAS SPRING PLACEMENT 17 PIVOT FEATURE 18 FENCE ADJUSTMENTS 18 19 WIDE...

Страница 4: ...ying use Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all the information necessary for safety ease of assembly practical us...

Страница 5: ...eturning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpo...

Страница 6: ...ause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure switch is in the OFF position before connecting power to machine 8 Keep work are...

Страница 7: ...stop to bottom and lock before adjusting quick setting handle or changing air spring locations 11 Habits good and bad are hard to break Develop good habits in your shop and safety will become second...

Страница 8: ...n tee the machine will be grounded The ground source must be verified The Shop Fox W1671 Mortising Machine can only be operated at 110 volts The motor sup plied with your new Mortising Machine is rate...

Страница 9: ...ing chisels Figure 3 Always clamp workpiece Fig 4 Secure depth stop before removing gas spring Fig 6A Secure depth stop before adjusting quick set handle above See Fig 4 Figure 5 Remove safety key whe...

Страница 10: ...ore beginning assembly Should any part be missing examine the packaging carefully If any key parts are missing call Woodstock International Inc at 360 734 3482 or contact on the internet at tech suppo...

Страница 11: ...can be mounted to any workbench sturdy enough to support the combined weight of the machine and workpiece and which allows a comfortable working height The bench should be located where plenty of work...

Страница 12: ...it over the pencil layout Recheck for proper working clearance and adjust as needed The mortising machine may be secured with 5 16 lag bolts or through bolts with washers and nuts not supplied 3 Use t...

Страница 13: ...to the end of the hand lever and remove the collar 5 Insert the end of the hand lever into the smaller slot in the clutch Slide the collar back onto the end of the hand lever and secure by tightening...

Страница 14: ...the hand lever If neces sary index the lever Figure 12 to make multiple turns of the hub so the head moves to its highest elevation Be sure to position the depth stop rod so that it touches the base...

Страница 15: ...ee Figure 14 13 Work Table 1 The fence comes with a micro adjustable stop attached to the fence support rod which retains a spring Loosen the setscrew with the 4mm Allen provided and remove the stop b...

Страница 16: ...length Place the com pletely round portion into the fence Do not tighten the screw in the fence at this time 3 The hold down bracket may be placed on the support rod in two positions If placed on the...

Страница 17: ...el face is away from the operator 5 Tighten the cap screw to the side of the chisel mount with the 5mm Allen wrench provided 6 Tighten the drill bit into the drill chuck with the chuck key provided Ma...

Страница 18: ...ard thicknesses or to mortise a board on edge To determine which setting to use look at the chart in Figure 21 and find the board thickness that most closely fits your workpiece Note the number that c...

Страница 19: ...ob Allow the depth stop rod to touch the base surface and secure the depth stop rod in place 2 The gas spring ends will snap off of the ball end junctions Remove the gas spring 3 Snap the gas spring i...

Страница 20: ...ved before operating the machine Secure the workpiece with clamps before using the machine See Figure 24 Figure 26 Setting micro adjusting block Figure 25 Drill bit must extend beyond chisel Fence Adj...

Страница 21: ...when the block is closest to the fence and position B when the block is furthest from the fence 5 Reposition the support block to position B 6 Reattach the support block with the 3 cap screws Reattach...

Страница 22: ...before further operation If the source of an unusual noise or vibration is not readily apparent please contact our service department for help at 1 360 734 3482 or by email at tech support woodstockin...

Страница 23: ...Turn the power ON 7 Lower the head by pulling the hand lever down with your right hand Be sure not to feed the chisel too fast or too slow Feeding too fast can cause the drill bit to clog with chips c...

Страница 24: ...mportant that a small amount is used and none is applied to the chisel Bees wax coming into contact with the finished surfaces will impede adhesion of glues and finishes Regular periodic maintenance o...

Страница 25: ...ety rules should be considered as they apply to your specific situation We recommend you keep this manual for complete information regarding Woodstock International Inc s warranty and return policy If...

Страница 26: ...B 38 50 51 56 33 36 37 37 69 34 39 37 29A 1 58B 58C 58A 18 19 20 32 22 21 60 65 24 28 27 26 23 25 4 59 29A 29B 9 82 10 11 12 8 62B 62A 70 2B 8 3 81 35 17 16 6 5 7B 7A 15 14 13 83 84 85 86 89 88 87 71...

Страница 27: ...R FAN 87 X1671087 FAN COVER 88 XPW02M FLAT WASHER 5MM 89 XPS05M PHLP HD SCR M5 8 X 8MM REF PART DESCRIPTION 01B X1671001B MOTOR 02B X1671002B CHUCK JT MOUNT 03 X1671003 CHUCK KEY 04 X1671004 HEAD CAST...

Страница 28: ...Your Notes 26...

Страница 29: ...d you purchase your Shop Fox machine __________________________________________________________ 2 How did you first learn about us ___Advertisement ___Friend ___Mail order Catalog ___Local Store ___Wo...

Страница 30: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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