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26

PN 55191 (4/22/99)

ASSEMBLY INSTRUCTIONS

CAUTION

J

Always wear relatively tight and belted

clothing to avoid entanglement in moving

parts. Wear sturdy, rough-soled work shoes

and protective equipment for eyes, hair,

hands, hearing and head.

WARNING

J

Never go underneath equipment low-

ered to the ground or raised, unless it is

properly blocked and secured. Never

place any part of the body underneath

equipment or between moveable parts

even when the engine has been turned off.

Hydraulic system leak down, hydraulic

system failures, mechanical failures or

movement of control levers can cause

equipment to drop or rotate unexpectedly

and cause severe injury or death. Follow

Operator’s Manual instructions for work-

ing

underneath

and

blocking

requirements, or have work done by a

qualified dealer.

Assembly of the mower is the responsibility of the

WOODS dealer. It should be delivered to the owner

completely assembled, lubricated and adjusted for

normal conditions. Complete check lists on page 30

when assembly is complete.

The mower is shipped partially assembled. Assembly

will be easier if components are aligned and loosely

assembled before tightening hardware. Recom-

mended torque values for hardware are located on

page NO TAG. All bolts are grade 5 unless specified

otherwise.

Select a suitable working area. Open parts boxes and

lay out parts and hardware to make location easy.

Refer to illustrations, accompanying text, parts lists

and exploded view drawings.

ASSEMBLY PROCEDURE

Remove bolt from gearbox clip to pivot link. Remove

clip from gearbox and reinstall bolt to cover. Remove

bolt securing left side of deck to shipping pallet.

Remove lag screws and clips from skid under

discharge opening. Remove lag screw from crate side

to set offset links.

Discharge Chute Installation

(Figure 20)

Secure chute with hold-down locknut (1) and washer

(8).

CD3540A

4

5

7

3

6

2

8

8

7

1

8

1. Discharge chute
2. Mower frame
3. Deck bracket
4. 3/16 x 1” Cotter pin
5. 3/8 x 7-1/4” Pin
6. 3/8 NC x 3/4” Carriage bolt
7. 3/8 NC Flange locknut
8. 3/8” Flat washer

Figure 20

. Discharge Chute Installation

Rear Caster Installation

(Figure 21)

Remove cap screw (12) from caster yoke and wheel

(8) then remove all spacers, washers and spring.

Insert caster yoke and wheel (8) into tube of caster

arm (3). Install all spacers, washers and spring as

shown and tighten cap screw (12). Repeat for

remaining caster assembly.

Remove right and left belt shields (13). Install caster

assemblies one at a time. Remove cap screw (6) and

lockwasher (7) from the mower frame lug (2).

Place caster arm assembly outside frame lug as

shown. Place lockwasher (7) on cap screw (6) and

install in rear hole. Install cap screw (4) in front hole

and start flange locknut (5) on it. Tighten hardware.

Repeat for opposite side.

Install belt shields, being sure to place blade wrench

(not shown) under left belt shield knob.

Driveline Installation

(Figure 22)

Slide QD yoke (2) of driveshaft assembly onto

gearbox shaft (6). Make sure QD yoke is seated

securely in groove of gearbox shaft. Attach shield

anti--rotation chain (7) to drive shield as shown.

Содержание RM550

Страница 1: ...Serial Number 701100 and Above PN 55191 Rev 11 29 2002 REARMOUNT RM550 RM660 OPERATOR S MANUAL...

Страница 2: ...Observe all safety information in this manual and safety decals on the equipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and...

Страница 3: ...side Back Cover REPLACEMENT PARTS WARRANTY Back Cover SPECIFICATIONS RM550 RM660 3 Point Hitch Category I Category I Cutting Width 60 72 Cutting Height Range 1 5 6 1 5 6 Shipping Weight Approximate 50...

Страница 4: ...ossible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification WARNING J Some illustration...

Страница 5: ...5 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 SAE Grade 8 6 Radial Dashes SAE Grade 5 3 Radial Dashes SAE Grade 2...

Страница 6: ...oove J Power unit must be equipped with ROPS or ROPS CAB and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS sys...

Страница 7: ...ower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pressure set parking brake stop engine remove key and unfasten seat belt J Lower implement...

Страница 8: ...4 MODEL NO SERIAL NO YR OF MFG MASS KG ID NO OREGON IL U S A DANGER SHIELD MISSING Do not operate Put shield on 18867 A SHIELD MISSING DO NOT OPERATE PUT SHIELD ON DANGER 18869 B ROTATING DRIVELINE C...

Страница 9: ...le ROPS systems in locked up position at all times H Buckle Up Keep seat belt securely fastened H Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH H Before working underneath follow all instruction...

Страница 10: ...8 PN 55191 4 22 99 NOTES Rev 6 6 2002...

Страница 11: ...is properly blocked and secured Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic sys tem leak down hydraulic system f...

Страница 12: ...eck rail Adjust using tractor 3 point arm leveling device Best mowing results will be obtained with front of mower level with or slightly lower than the rear Cutting height is controlled with tractor...

Страница 13: ...caster wheel arm This will place the caster wheels in their highest position and provide the lowest cutting height for the mower Raise mower with tractor hydraulics to 16 at dimension C or maximum he...

Страница 14: ...ation All hardware should be checked regularly to maintain proper torque It is a good practice to check mower before each operation to ensure all hardware is secure Operating Technique Power for opera...

Страница 15: ...tting Uneven Terrain WARNING J Do not operate on steep slopes J Do not stop start or change directions suddenly on slopes J Use extreme care and reduce ground speed on slopes and rough terrain J Watch...

Страница 16: ...mounted unit will be anchored to minimize side to side and front to rear movement For the mounted unit tighten tractor lower 3 point arm anti sway mechanisms to prevent side to side movement When blo...

Страница 17: ...5 6 10 11 Ref No Description Frequency 1 Front U Joint 8 hours 2 Slip Joint 1 location on shaft access through slot 8 hours 3 Rear U Joint 8 hours 4 Right Spindle Access through slot 24 hours 5 Center...

Страница 18: ...e around idler F and connect idler spring to lug on deck 5 Grasp belt between spindle pulley E spring loaded idler F and spindle pulley D Pull spring loaded idler with belt to obtain enough belt lengt...

Страница 19: ...blade Install two cup washers 6 washer 5 and blade 4 on cap screw Install cap screw and blade assembly into spindle Torque cap screw to 170 lbs ft Remove blade wrench from pulley Replace belt shields...

Страница 20: ...of spindle housing is the short portion To minimize wear bearing cups cones and sleeves are press fit to shaft and will require a press or similar device for removal When disassembling support housing...

Страница 21: ...f lubricant to bottom seal 2 and install with spring up toward center of housing Place bottom seal squarely on housing Select a piece of pipe or tubing with an OD that will set on outside edge of seal...

Страница 22: ...Form A Gasket is a registered trademark of the Permatex Corporation Loctite is a registered trademark of the Loctite Corporation Remove drive belt from drive sheave Remove gear stand from mower Remov...

Страница 23: ...bore and press output shaft seal 21 into housing until it seats against housing shoulder Coat inner portion of seal with grease Thread stake nut 23 onto shaft 15 in through seal 21 Tighten until nut i...

Страница 24: ...is a critical dimension and must be held Remove gear stand and adjust drive pulley as needed Add or subtract shim washers under idler pulley to align with drive pulley Tighten gear stand hardware Fill...

Страница 25: ...ul not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cros...

Страница 26: ...to cut that part Slow ground speed of tractor of grass pressed down by path but keep engine running at full of tractor tires PTO rpm Cutting lower will help Adjust tractor tire spacing if possible Dul...

Страница 27: ...d edges on belt Belt misaligned Re align belt Be sure belt does not cover rub any other part while running Pulley misalignment Inspect to ensure belt is running in center of backside idler Shim idler...

Страница 28: ...parts lists and exploded view drawings ASSEMBLY PROCEDURE Remove bolt from gearbox clip to pivot link Remove clip from gearbox and reinstall bolt to cover Remove bolt securing left side of deck to shi...

Страница 29: ...21 Rear Caster Assembly 1 Driveline 2 QD Yoke 3 5 16 NC x 3 4 Hex head cap screw GR5 10 9 8 M5518 7 6 5 4 3 2 1 4 5 16 Standard flat washer 5 Counter cone shield 6 Gearbox input shaft 7 Anti rotation...

Страница 30: ...sult in damage Install sleeve 3 on mounting pins and retain with Klik pin Optional Front Roller Installation Figure 25 Insert four carriage bolts 7 through the front mower frame from inside out as sho...

Страница 31: ...nd tighten Tighten locknuts 13 on cap screws 11 Move discharge chute to the down position place washer on stud and tighten locknut Put left front arm 4 on left front end of deck as shown Insert five c...

Страница 32: ...the horizontal gear shaft is covered Replace the fill plug Pre Delivery Check List DEALER RESPONSIBILITY Inspect the mower thoroughly after assembly to be certain it is set up properly before deliver...

Страница 33: ...N FRAME ASSEMBLY RM550 32 33 RM660 34 35 MOUNTING ASSEMBLY RM550 36 37 RM660 38 GEARBOX ASSEMBLY 40 DRIVESHAFT 41 BLADE SPINDLE ASSEMBLIES 42 FRONT GAUGE WHEEL 43 OPTIONAL EQUIPMENT FRONT ROLLER ASSEM...

Страница 34: ...L SET 23 ENGLISH SAFETY DECAL SET 24 FRENCH SAFETY DECAL SET 38 6 37 31 5 7 37 38 36 33 35 34 9 8 46 10 46 41 11 12 43 47 21 54 50 13 14 43 20 46 17 32 45 40 42 15 57 56 55 49 25 16 25 18 48 43 19 1 8...

Страница 35: ...al set 25 65577 4 75 Bore x 1 415 flange bearing with groove for heavy duty wheel 26 34466 2 3 4 x 1 38 x 1 5 Roller bearing for heavy duty wheel or or 26 19756 2 3 4 x 1 38 x 2 5 Roller bearing for p...

Страница 36: ...3 37 11 35 34 9 8 10 46 41 12 43 28 27 28 29 21 54 50 13 14 43 11 47 8 19 1 8 43 39 40 44 41 45 40 42 15 57 56 55 46 17 32 18 48 43 49 25 16 25 26 4 3 2 51 52 53 22 COMPLETE ENGLISH DECAL SET 23 ENGLI...

Страница 37: ...earing with groove for heavy duty wheel 26 19756 2 3 4 x 1 38 x 2 5 Roller bearing for pneumatic wheel or or 26 34466 2 3 4 x 1 38 x 1 5 Roller bearing for heavy duty wheel Ref Part No No No Used Desc...

Страница 38: ...36 PN 55191 4 22 99 RM550 MOUNTING ASSEMBLY CD4304Bc 53 52 51 50 49 18 17 1 3 4 5 7 48 4 14 8 2 9 32 10 31 37 33 36 44 45 47 46 13 15 4 35 42 6 6 11 12 16 35 41 43 36 35 Rev 6 6 2002...

Страница 39: ...d counter cone 18 36986 1 PTO Hanger bracket HARDWARE Ref Part No No Description 31 10378 1 4 NC x 1 Hex head cap screw GR5 Ref Part No No Description 32 28713 3 8 x 3 8 x 1 Key 33 855 1 2 Extra heavy...

Страница 40: ...with nuts and lockwasher 16 64814 1 Pipe 1 2 schedual 40 x 2 75 17 51849 1 Shield counter cone 18 36986 1 Bracket PTO hanger HARDWARE Ref Part No No Description 31 10378 1 4 NC x 1 Hex head cap screw...

Страница 41: ...ont roller bracket 9 1006418 2 4 x 7 37 Roller 10 35193 2 Bearing Obtain Locally 8 3 2 9 7 4 4 5 6 10 10 CD6160 QUICK HITCH OPTIONAL 2 3 1 5 6 5 7 5 5 5 8 9 5 A 4 1 2 x 4 3 4 HHCS M6080 Ref Part No No...

Страница 42: ...cover 10 GA x 6 1 x 6 9 15 15878 1 Gear shaft 1 63 x 9 5 x 17T 16 11114 2 Bearing cone LM501349 17 11115 2 Bearing cup LM501310 18 19074 1 Gearbox housing Flange mount with cups 19 11115 2 Bearing cu...

Страница 43: ...6 40584 1 Female drive tube oval 7 40573 1 Inboard yoke female drive tube 12 40776 2 Bearing ring 13 40777 2 Anti rotation chain 14 40778 2 Screw 17 40779 1 Grease zerk 18 40780 1 Guard support beari...

Страница 44: ...9 30 Grease fitting for left spindle 10 18959 1 1 8F x 1 8M PTF 45 Grease fitting Obtain Locally RM660 BLADE SPINDLE ASSEMBLY Ref Part No No No Used Description 1 18844 CW Blade spindle assembly in cl...

Страница 45: ...660 Right front caster wheel arm includes item 20 5 67407 2 Compression spring 6 34466 2 3 4 x 1 38 x 1 5 Roller bearing for heavy duty wheel or or 6 19756 2 3 8 x 1 38 x 2 5 Roller bearing for pneuma...

Страница 46: ...y Back Cover Specifications 1 Table of Contents 1 Warranty Inside Back Cover OPERATION Attaching Mower to Tractor 10 Cutting Height Adjustment 10 Front Gauge Wheel Interference Check 11 Front Roller O...

Страница 47: ...se within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charge...

Страница 48: ...overed routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS rec...

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