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D80-2

MD80-2

Содержание D80-2

Страница 1: ...OPERATOR S MANUAL ROTARY CUTTER 15914 Rev 1 30 2015 D80 2 MD80 2...

Страница 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Страница 3: ...N 13 OWNER SERVICE 18 DEALER SERVICE 22 TROUBLESHOOTING 27 ASSEMBLY 28 DEALER CHECK LISTS 57 INDEX TO PARTS LIST 36 BOLT TORQUE CHART 58 BOLT SIZE CHART 59 INDEX 60 PRODUCT WARRANTY INSIDE BACK COVER...

Страница 4: ...you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and vary...

Страница 5: ...free at TheAEMStore https youtu be uEWXsDqhDq0 It reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator...

Страница 6: ...wers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English Training Package for Rotary Mowers Cutters English Spanish Contains DVD VHS...

Страница 7: ...secured adjusted and in good operating condition Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Make sure driveline guard tether chai...

Страница 8: ...r or crushed Keep foldable ROPS systems in locked up position at all times Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neut...

Страница 9: ...ervice or maintenance Make certain all movement of equipment com ponents has stopped before approaching for ser vice Frequently check blades They should be sharp free of nicks and cracks and securely...

Страница 10: ...7 10 5 6 12 6 5 3 2 4 1 CD3817A MOUNTED DRIVE PULL TYPE ONLY PULL TYPE ONLY FRAME FOR MOUNTED PULL TYPE PULL TYPE ONLY 1 SERIAL NUMBER PLATE 4 18866 2 18865 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOM...

Страница 11: ...ds that turn freely on driveline 18864 C 7 18864 CONTACT WITH ROTATING PARTS CAN CAUSE SERIOUS INJURY WARNING 15502 B ROTATING COMPONENTS Do not operate without cover in place Look and listen for rota...

Страница 12: ...JECTS CAN CAUSE SERIOUS INJURY OR DEATH DANGER 15503 C 10 15503 BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure w...

Страница 13: ...dren or untrained persons to operate equipment Keep bystanders away from equipment Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key a...

Страница 14: ...the cutters lowest possible point of operation The drive line must not bottom out when raised to the maximum height possible If driveline is too short please call your Woods dealer for a longer drivel...

Страница 15: ...Height Adjustment Without Tailwheel or Check Chains The blade is approximately 9 1 4 below the top of the cutter deck Select a cutting height EXAMPLE 3 Use tractor 3 point lift to set front blade 3 a...

Страница 16: ...l PRE OPERATION CHECK LIST Owner s Responsibility ___ Check that cutter is properly and securely attached to tractor ___ Make sure driveline spring activated locking pin slides freely and is seated fi...

Страница 17: ...ne best procedure Consider height and type of material and terrain type hilly level or rough Plan your pattern to travel straight forward whenever possible Inspect and clear area of stones branches or...

Страница 18: ...parts particularly when operating in sandy areas Use an SAE 90W gear lube in gearbox Use a lithium grease of No 2 consistency with a MOLY molybdenum disulfide additive for all locations Be sure to cle...

Страница 19: ...l Mounted Model 8 hrs 4 Blade Spindle Access through hole in end of belt shield right Remove left belt shield left 10 hrs 5 Belt Idler Access through hole in top of belt shield right Remove left belt...

Страница 20: ...are installed check pulley shafts and bearings for wear Check pulley grooves for cleanliness and wear Be sure they turn freely and with only slight wobble If grooves require cleaning moisten a cloth...

Страница 21: ...eat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough...

Страница 22: ...ly very low pressure air to the bottom to check for proper venting Check housing for visible signs of leakage Check for leaks at vertical and horizontal seals and gaskets Take necessary corrective act...

Страница 23: ...d ruin seal Carefully press seal into housing preventing distortion to metal seal cage Seat seal firmly against housing Gearbox Adjustment Place a 1 32 thick gasket between the vertical and horizontal...

Страница 24: ...SERVICE Figure 12 Shield Bearing Service Remove shield bearings 1 by lifting up and pulling them out of the driveline groove When installing them smear grease in the driveline groove and install all...

Страница 25: ...ss in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly acro...

Страница 26: ...ommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When in...

Страница 27: ...ay in groove Check belt tension Check belt alignment Ensure idler bearings and spindle bearings are in good condition and turn freely Make sure spindles are tight and sitting straight and secure Shock...

Страница 28: ...ective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Blade Installation Figure 20 Blade Installation Either place cutter on stands or hang to permit ac...

Страница 29: ...g is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for obje...

Страница 30: ...ut 2 onto crank 11 until it will install into pivot lug 1 then attach with cotter pin 3 Install spirol pin 4 into crank 11 to prevent crank detach ment Attach axle with rim 12 and tire not supplied to...

Страница 31: ...er pins 17 Place key in gearbox input shaft loosen clamp bolt 11 on rear of driveline and slide driveline onto gearbox input shaft Tighten clamp bolt and install cotter pin 30 through driveline and in...

Страница 32: ...28 Attach pipe 24 to H frame using bolt 23 lock washer 20 and nut 21 Attach front tether chain 32 securely to tractor Optional Hydraulic Installation for D80 2 Pull Type Cutter Remove the crank 7 from...

Страница 33: ...late 3 A Frame half 4 7 8 x 1 1 8 Sleeve 5 Support brace 6 3 4 Flat washer 7 13 16 x 1 9 16 Washer 8 3 4 Slotted hex nut 9 5 8 x 1 1 2 Bolt 10 5 8 Hex lock nut 11 3 4 x 4 1 2 Bolt 12 Lift channel 13 S...

Страница 34: ...ttach lift channel to hitch stop 17 with clevis pin 16 and cotter pin 32 Attach rear universal joint shield 31 to gearstand with bolts 29 and nuts 39 OPTIONAL LEAF MULCHER INSTALLATION Loosely assembl...

Страница 35: ...ctor top link bracket 6 with bolt 5 and nut 8 as shown The check chains may be adjusted to set the front cut ting height of the cutter Figure 28 Optional Check Chain Installation 9 8 7 6 5 4 3 2 1 CD3...

Страница 36: ...Aircraft Tire Hub page 52 Pivot Link Kit Optional page 53 Hydraulic Hose Kit Fittings Optional page 53 3 1 2 x 8 Hydraulic Cylinder 10475 Optional page 54 Leaf Mulcher Assembly Optional page 55 MD80...

Страница 37: ...12 7033 1 Compression member bracket HARDWARE 22 1256 3 16 x 1 Cotter pin 23 1285 1 4 x 1 1 2 Cotter pin 24 839 3 8 NC x 1 HHCS GR5 25 838 3 8 Standard lock washer 26 6100 1 2 NC x 1 1 4 HHCS GR5 27...

Страница 38: ...HARDWARE 22 1266 3 16 x 1 1 2 Cotter pin 23 1426 1 4 x 3 Cotter pin 24 839 3 8 NC x 1 HHCS GR5 25 14350 3 8 NC Flanged hex lock nut 26 1637 1 2 NC x 3 1 2 HHCS GR5 27 855 1 2 Extra heavy lock washer...

Страница 39: ...ON PARTS 2 3 4 40 51 48 57 55 41 4 11 12 50 6 13 43 46 26 50 47 47 49 4 16 22 45 23 21 24 25 52 57 14 56 56 58 53 43 5 1 54 17 8 20 CD3855 27 Complete English Decal Set 28 French Safety Decal Set 29 E...

Страница 40: ...2 Spindle support plate 26 29280 2 3 8 x 1 1 2 x 9 1 4 support plate 27 15828 1 Complete english decal set 28 55827 1 French safety decal set 29 15827 1 English safety decal set 30 1036797 1 Spanish s...

Страница 41: ...lder with bearing includes 7 8 9 7 12128 1 062 x 72 mm ID Snap ring 8 3502 1 1 37 ID x 2 83 OD Ball bearing 9 2985 1 4 28 Threaded 90 degree grease fitting 10 19036 1 Decaled tube sleeve stub 24 38 11...

Страница 42: ...joints shielded 1340 2 40574 1 Yoke 1 3 8 6SP complete with lock collar 3 110 2 Cross bearing kit 4 40576 2 Inboard yoke 5 40764 2 Spring pin 10 mm x 80 mm packet of 10 6 40588 1 Outer profile cut to...

Страница 43: ...15907 1 Plastic shield 2 75 x 22 8 includes 6 8 or or 5 15890 1 Plastic shield 2 75 x 29 0 includes 6 8 6 15740 1 World shield outer bearing 7 117 1 Lock pin and spring 8 15739 1 World shield tether c...

Страница 44: ...Two Lobe 4 40764 2 Spring Pin 5 40587 1 Inner Profile Tube Heat Treated Two Lobe 6 40588 1 Outer Profile Tube Two Lobe 7 38353 1 Yoke Outer Profile Two Lobe 8 1029969 1 Yoke Implement 10 40766 2 Bear...

Страница 45: ...cludes items 1 thru 4 6 7 9 3093 12 3 8 Shakeproof lockwasher 10 839 12 3 8 NC x 1 Hex head cap screw GR5 11 6224 1 Gearbox housing 12 1284 1 1 Pipe plug recessed head 13 1998 1 Gasket set includes in...

Страница 46: ...68 2 Bearing cone and sleeve 8 7069 2 Bearing cup 9 7129 1 1 3 8 x 2 1 8 x 18 GA Shim 10 195 1 Grease fitting 11 7138 1 1 3 8 x 2 3 4 x 1 4 Flat washer 12 15785 1 Crossbar 13 15803 2 1 1 2 Blade pin x...

Страница 47: ...29086 4 Chain plate assembly does not include items 6 17 3 29087 4 Chain shield plate 4 1007850 4 Pin 31 to 33 chains 5 8731 2 Drag rod kit Optional includes items 6 17 6 12136 8 3 8 19 3 4 Threaded r...

Страница 48: ...with bearings 7 232 2 Needle bearing 8 1 Grease fitting 9 377 1 Needle bearing sleeve 10 691 1 1 4 x 2 x 2 Square washer 11 230 1 5 8 NC Hex nut Standard hardware obtain locally REF PART QTY DESCRIPTI...

Страница 49: ...loaded wheel yoke complete 2 445 2 1 x 2 1 2 Clevis pin 3 1285 2 1 4 x 1 1 2 Cotter pin 4 13906 1 Spring wheel yoke pipe assembly 5 2371 2 3 4 NC Hex locknut 6 39097 2 781 x 38 x 4 12 Square washer 7...

Страница 50: ...1 Wheel rim w hardware 6 00 x 9 16 7430 2 Rim half for 6 00 x 9 tire 17 835 4 3 8 NC Hex nut plated 18 838 4 3 8 Standard lockwasher 19 19887 4 3 8 NC x 1 Hex head cap screw GR8 21 855 4 1 2 Extra he...

Страница 51: ...sembly 22 x 6 6 x 10 0 10A 1015834 1 Inner tube for 1003695 wheel 11 1003694 1 Rim half aircraft wheel 12 1003693 1 Rim half with valve hole aircraft wheel 15 1256 3 16 x 1 Cotter pin 16 1972 1 4 28 T...

Страница 52: ...ve 7 314 2 Seal for 1 1 2 Shaft 8 310 2 Bearing cone 9 309 2 Bearing cup 10 15281 1 1 0 x 1 25 x 4 53 Sleeve 11 15280 1 1 25 x 1 50 x 821 Sleeve 12 4679 2 Rim half 13 1972 1 4 28 Tapered thread grease...

Страница 53: ...1 Hydraulic hose holder 4 1093 1 1 2 NC Hex nut 5 15792 1 Pivot link 6 1 Cylinder see page 54 7 1 Crank see page 49 Obtain locally REF PART QTY DESCRIPTION 1 17601 1 1 4 x 108 Hydraulic hose kit and f...

Страница 54: ...UNS Jam nut 6 26341 4 Tie rod 7 11893 1 1 2 x 1 4 Pipe reducer bushing 8 25494 1 Cylinder butt end 9 923 4 1 4 x 1 3 4 Cotter pin 10 1631 2 1 x 3 5 8 Clevis pin 11 11975 1 1 2 NPT Vent plug or 11 235...

Страница 55: ...5799 1 Left side angle leaf mulcher 7 25475 1 2 x 1 Hex head cap screw GR5 8 11900 1 2 NC Flanged hex locknut Obtain Locally 1 8 7 8 7 8 7 8 7 8 7 2 4 3 6 5 CD3853 9 8 7 6 5 4 3 2 1 CD3826 REF PART QT...

Страница 56: ...ounting pin 6 long 3 1266 2 3 16 x 1 1 2 Cotter pin 4 13011 2 7 8 x 2 3 8 x 3 16 Flat washer 5 13012 2 7 8 NF Castle hex nut 6 7372 1 25 32 x 1 x 2 Sleeve Obtain Locally Ref Part No No No Used Descrip...

Страница 57: ...e not leaking ___ Lubricate cutter ___ Check that blades have been properly installed DELIVERY CHECK LIST DEALER S RESPONSIBILITY ___ Show customer how to make adjustments ___ Explain importance of lu...

Страница 58: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8...

Страница 59: ...etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM Nat...

Страница 60: ...vice 24 Troubleshooting 27 Universal Joint Repair 24 U Joint Assembly 25 U Joint Disassembly 24 G GENERAL Abbreviations 59 Bolt Size Chart 59 Bolt Torque Chart 58 Introduction 2 Obtaining Replacement...

Страница 61: ...ed separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discreti...

Страница 62: ...nce with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through...

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