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HM130MAX Operator’s Manual

TABLE OF CONTENTS

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INTRODUCTION

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INTENDED USE

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SAFETY GUIDELINES

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WORK AREA

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INTERNAL COMBUSTION ENGINE SAFETY

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PERSONAL SAFETY

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TOOL USE AND CARE

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EQUIPMENT OPERATION

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MAINTENANCE

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TECHNICAL SPECIFICATIONS

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OVERALL DIMENSIONS

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ASSEMBLY

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1. TOOLS REQUIRED

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2. UNPACKING

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3. TRACK

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4. LOG CLAMP AND SUPPORTS

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5. SAWMILL HEAD ASSEMBLY

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FRONT POSTS

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CARRIAGE LEGS

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HEAD LOCK-DOWN PLATES

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STANDING THE SAWHEAD UPRIGHT

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REAR POSTS

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CROSS BEAM

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LUBRICATION TANK

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BATTERY BOX & BATTERY

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BATTERY CONNECTIONS

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DASHBOARD & HOUR METER

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LIFT MECHANISM

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HM130MAX-MY2020: Rev B

Page of

04-Dec-2019

Содержание HM130MAX

Страница 1: ...OPERATOR S MANUAL HM130MAX MY2020 Rev B Publication Date 04 Dec 2019 HM130MAX PORTABLE SAWMILL 14 Horsepower Electric Start...

Страница 2: ...This page intentionally left blank...

Страница 3: ...___ 1 TOOLS REQUIRED 13 _________________________________________ 2 UNPACKING 14 _______________________________________________ 3 TRACK 15 ___________________________________________________ 4 LOG CL...

Страница 4: ..._ ENGINE OIL 55 ___________________________________________________ DIRECTION OF CUT 57 _________________________________________ SAWMILL SET UP PROCEDURES 58 _____________________________ DRIVE BELT...

Страница 5: ...___________________________ ENGINE COMPONENTS 85 ________________________________________ CARRIAGE 86 ___________________________________________________ CARRIAGE LEG WHEEL AND SWEEPER 87 ___________...

Страница 6: ...T use the machine until you have first contacted us to determine if it can or should be performed on the product For technical questions and replacement parts please contact Woodland Mills Inc INTENDE...

Страница 7: ...hat could occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator WARNING Only operate the en...

Страница 8: ...Dec 2019 Internal combustion engines present special hazards during operation and fuelling Read and follow the warning instructions in the engine Owner s Manual and the safety guidelines below Failur...

Страница 9: ...or when needed a face shield Use a dust mask in dusty work conditions This applies to all persons in the work area Also use non skid safety shoes hardhat gloves dust collection systems and hearing pro...

Страница 10: ...use Maintain your sawmill It is recommended that the general condition of the sawmill be examined before it is used Keep your sawmill in good repair by adopting a program of conscientious repair and...

Страница 11: ...ine manual 8 Depress the throttle to bring the blade up to speed the throttle should be fully depressed while the saw is under load 9 Roll the head assembly slowly along the track and against the lumb...

Страница 12: ...1 or Jig A Loo Band Wheel Guards Routinely remove any build up of sawdust that may collect inside the band wheel guards Lubrication Tank Only fill with a water and dish soap mixture or in winter mont...

Страница 13: ...and Pro Max Log Diameter 30 in 762 mm Max Board Width 30 in 762 mm Max Board Thickness 7 in 178 mm Blade Size 1 x 158 in 32 mm x 4013 mm Track Length 153 in 3900 mm Track Width 37 in 940 mm Track Heig...

Страница 14: ...HM130MAX Operator s Manual OVERALL DIMENSIONS HM130MAX MY2020 Rev B Page of 12 92 04 Dec 2019 87 5 8 MAX 2225mm MAX 78 1 2 1994mm 159 7 8 MAX 4061mm MAX...

Страница 15: ...ply TOOL SPECIFICATION Wrench Socket 7 mm 2X Wrench Socket 10 mm 2X Wrench Socket 13 mm 2X Wrench Socket 14 mm 2X Wrench Socket 15 mm 2X Wrench Socket 16 mm 2X Wrench Socket 17 mm 2X Wrench Socket 18...

Страница 16: ...of the crate using a socket wrench Place two 2 6 8 in 150 200 mm tall support blocks in front of the crate bend the front of the crate down and then lay the cardboard wall over it Carefully rotate the...

Страница 17: ...awdust from under the tracks and height adjustment of the log supports Centre bunk incorporates four 4 mounting holes at each end 16x M10 X 35 mm Flanged Hex Bolt 4x Track Rail 28x M10 X 25 mm Flanged...

Страница 18: ...comes completely disassembled from the factory Lay out all the components on a flat piece of level ground prior to assembly See the TRACK exploded view for a more detailed part breakdown HM130MAX MY2...

Страница 19: ...e 90 as shown in Figure 1 Use sixteen 16 M10 X 25 mm bolts at all end bunk and mid bunk locations Figures 1 2 Use sixteen 16 M10 X 35 mm bolts to join the centre bunk and reinforcement plates to the r...

Страница 20: ...en blocks use wood screws in the four holes to secure each foot in place Assemble the four 4 carriage stops to the ends of the rails and tighten the bolts Ensure carriage stops are assembled to the in...

Страница 21: ...embled log clamps to the track using four 4 M10 X 25 mm bolts with lock nuts on each clamp assembly and tighten 8x M10 X 25 mm Flanged Hex Bolt 2x Log Clamp Shaft Bracket Weldment 8x M10 Flanged Lock...

Страница 22: ...s and bolts provided Note that there are various locations along the track where this assembly can be bolted Depending on how many track sections are being used select a log clamp position that will s...

Страница 23: ...olt threads should be coated with grease The sawmill includes two sets of log supports a short set and a long set The long set is ideal for large diameter logs while the shorter set is better suited f...

Страница 24: ...ry components for each step FRONT POSTS With the sawhead resting approximately 6 in 150 mm above the ground slide the two 2 front posts through the post sleeves Orient the posts so that the ends with...

Страница 25: ...s to the front posts with four 4 M12 X 80 mm bolts lock nuts and eight 8 flat washers Be sure the bolts point outward and the carriage wheels are positioned on the inside of the legs Fully tighten the...

Страница 26: ...h side of the long spacers between the carriage legs and then reassemble the carriage wheels Do not fully tighten the carriage wheel bolts See section HEAD LOCK DOWN PLATES in the sawmill trailer Oper...

Страница 27: ...help of another person stand the sawhead upright by rotating it around the rounded profiles at the front of the carriage legs Do not set the sawhead on the track until instructed to do so later in the...

Страница 28: ...listed below attach the rear posts between the carriage leg plates using one 1 M12 X 80 mm bolt lock nut and two 2 flat washers per post 2x M12 X 80 mm Hex Bolt 2x Rear Post 2x M12 Lock Nut 4x M12 Fla...

Страница 29: ...lso take note of the orientation of the two 2 M12 X 110 mm bolts with pulleys and two 2 of the M12 X 90 mm bolts the bolts are installed pointing outward Use an M12 flat washer under every bolt head a...

Страница 30: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 28 92 04 Dec 2019 Log Scale Indicator Bracket M12 X 80 mm Assemble these bolts last M12 X 110 mm Pulleys M12 X 35 mm M12 X 90 mm 6 Places...

Страница 31: ...eam Assemble the lubrication tank to the cross beam with four 4 M8 X 16 mm bolts and lock nuts Ensure the bolts point inward Insert the cap chain into the tank opening to prevent the cap from being lo...

Страница 32: ...are listed in the table below and then place a U1 size battery in the box The battery is to be supplied by the customer Fasten the bottom half of the battery box to the mounting plate next to the engi...

Страница 33: ...gative and positive terminals may be the reverse of what is shown in the example below The connection points on the engine are the same regardless of the battery s orientation Once the connections are...

Страница 34: ...ulley and spacer as illustrated on the next page Use an M12 flat washer under every bolt head and lock nut Do not fully tighten these bolts at this time 1x M12 X 130 mm Hex Bolt 1x Dashboard 5x M12 X...

Страница 35: ...the entire sawmill has been assembled snip the wire loop at the top of the meter with either a razor or sharp knife This will activate the meter to start measuring the vibration of the machine recordi...

Страница 36: ...spacer between pulleys and one 1 M12 X 110 mm bolt Use an M12 flat washer under each bolt head and lock nut Fasten the centre tab to the inside of the dashboard using an M10 X 25 mm bolt and nut Do n...

Страница 37: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 35 92 04 Dec 2019 M12 X 110 mm Bolt M12 X 150 mm Bolt 5 mm Spacer 20 5 mm Spacer M10 X 25 mm Bolt...

Страница 38: ...sembled at one end to the back beam post sleeves The lengths are specific to each side so do not swap them Route lift cable A right side as shown below Dashboard removed from views for clarity 1x Lift...

Страница 39: ...own below Dashboard and lift cable A removed from view for clarity Be sure to securely tighten the oval chain link with a wrench after the cable loop ends have been attached HM130MAX MY2020 Rev B Page...

Страница 40: ...2x M6 X 22 mm Hex Bolt 1x Log Scale Bracket 2x M6 Lock Nut 1x Magnetic Scale White 2x M6 Flat Washer 1x Magnetic Scale Yellow 1x Log Scale Bracket Spacer Plate 1x Log Scale Guide 1x Lock Scale Locking...

Страница 41: ...f On the yellow magnetic scale the kerf is not accounted for in the measurements HM130MAX MY2020 Rev B Page of 39 92 04 Dec 2019 Yellow Scale The left side is an inch scale with the large graduations...

Страница 42: ...cket forwards or backwards if the guide and locking plate bind on the log scale bracket as the sawhead is raised and lowered Store the other magnetic scale on the front side of the log scale bracket w...

Страница 43: ...below right 2x M10 X 70 mm Flanged Hex Bolt 2x M10 Flat Washer 2x M10 Lock Nut 1x Push Handle HM130MAX MY2020 Rev B Page of 41 92 04 Dec 2019 For ground mount setups assemble the push handle pointing...

Страница 44: ...ide of the post using two 2 M12 X 70 mm bolts flat washers and lock nuts as shown below Fully tighten these bolts The push handle can be adjusted rotated forwards or backwards to suit the ergonomics o...

Страница 45: ...needs to be unthreaded from the throttle handle prior to assembly There are two 2 M6 hex bolts two 2 lock nuts and six 6 flat washers Assemble the throttle handle to the uppermost pair of holes in the...

Страница 46: ...tor tab then to the engine Next route the unsheathed end of the cable through the hole in the barrel clamp pull it tight while ensuring the throttle handle is still fully open and then tighten the M4...

Страница 47: ...X 10 mm flat head screws per latch Assemble the latches to the pre installed spacers on the bottom of the band wheel housing On each band wheel door install the hook shaped catch using two 2 M4 X 10...

Страница 48: ...barbed fitting on the auto lube valve Route the valve to guide block tubing from the horizontal barbed fitting on the auto lube valve down to the barbed fitting on the guide block holder shaft 1x Tub...

Страница 49: ...M130MAX Operator s Manual TIGHTEN CARRIAGE WHEEL BOLTS Tighten the four 4 M20 X 120 mm bolts that fasten the carriage wheels to the carriage side plates HM130MAX MY2020 Rev B Page of 47 92 04 Dec 2019...

Страница 50: ...erly on the rails Check the wheel spacing to ensure that a distance of 37 in 940 mm is measured from outside to outside of the wheel grooves as shown below To adjust the width of the wheels washers ma...

Страница 51: ...can be lifted onto the track assembly METHOD 1 If a tractor or forklift is available the head can be lifted onto the track with a lifting strap or chain with a minimum rating of 1000 lb 450 kg Attach...

Страница 52: ...back end of the sawmill head and walk it forward until both rear carriage wheels are seated on the track Figure 3 Finally reattach the two 2 carriage stops to the inner faces of the track rails Figur...

Страница 53: ...f the track to ensure it moves freely If it binds or is difficult to push it is likely the track is not square straight and or level Make the necessary adjustments to the track and roll the head assem...

Страница 54: ...ts When winding the head up or down the operator pushes the handle towards the mill as the crank arm is turned When the desired cut depth is reached releasing the handle will lock the arm into one of...

Страница 55: ...t the lift cable ends under the lift mechanism sub assembly to either raise or lower one side Using a wrench turn the nut clockwise to raise one side of the sawmill head assembly or counter clockwise...

Страница 56: ...the blade by turning the T handle in the counter clockwise direction when the sawmill is not in use Failure to do so will result in flat spots on the rubber belts These flat spots will cause the mill...

Страница 57: ...any gasoline or engine oil when it is shipped Furthermore the engine is equipped with an oil alert system meaning that if the crankcase oil level is low or empty the power is cut to the spark plug and...

Страница 58: ...ow this procedure could damage the threads in the aluminum engine block and void the warranty Repeat the process in reverse to re install the drain plug Remember to hold the brass extension stationary...

Страница 59: ...h that they are cutting into the wood and not being dragged backwards across it Some blade manufacturers ship their saw blades inside out backwards due to manufacturing processes and they must be flip...

Страница 60: ...art by loosening the M16 hex bolt 1A and lock nut 1B that secure the belt tensioner mechanism to the sawhead Then loosen the M8 bolt 2A in the curved slot its nut 2B is secured in place by an anti rot...

Страница 61: ...lt is tight 1 then tighten the upper bolt in the curved slot in a clockwise direction using a 13 mm socket 2 Re check the belt tension to ensure a maximum of in 6 mm deflection and then tighten the M1...

Страница 62: ...r is removed for maintenance e g greasing or replacement ensure the twenty four 24 Belleville washers inside are oriented and re installed as shown in the graphic below There are five 5 groups of four...

Страница 63: ...band wheel face distance on both the drive and follower sides in 9 mm ideally The back of the blade will be just proud 04 in 1 mm of the rear face of the band wheel at this distance and can be a quick...

Страница 64: ...ard and out of the way Perform this step on both blade guide assemblies This ensures the guide bearings will not influence the tracking of the blade whilst being adjusted Take some tension off the bla...

Страница 65: ...bolt by turning it clockwise 2 to fix the follower band wheel shaft in plate Alternatively to move the blade rearward or in on the band wheel start with the left hand bolt by turning it counter clock...

Страница 66: ...surement is in 9 mm or check that the back of the blade is just proud of the back of the band wheel Finally move the guide block holders forward to the blade See section BLADE GUIDE ADJUSTMENT on the...

Страница 67: ...KING section Using a 4 mm hex key loosen the blade guide blocks on both the left and right sides They should be free to slide up and down Loosen the blade guide assembly bolts on both guide block hold...

Страница 68: ...al Using a feeler gauge or thick piece of paper 020 in 0 5 mm place it between the blade and both guide blocks and then tighten the set screws HM130MAX MY2020 Rev B Page of 66 92 04 Dec 2019 040 in 1...

Страница 69: ...e 2 Open the band wheel housing doors 3 Remove the yellow blade guard 4 Rotate the blade stopper up on the drive side guide block holder The blade is now sufficiently loose and can be easily pulled st...

Страница 70: ...There are two V belts on the sawmill a BX80 cogged belt on the drive side and a Woodland Mills polyurethane belt on the follower side First remove the blade following the procedure outlined in section...

Страница 71: ...emove the bolts Once both bolts are loose the belt tensioner will rotate counter clockwise until the idler pulley comes to rest on the band wheel housing The belt can now easily be removed by hand and...

Страница 72: ...now be re installed band wheel housing doors closed and proper blade tension set Note that blade tracking should not have changed after replacing the belts The auto tracking mechanism maintains the b...

Страница 73: ...blade Refer to page 67 6 Slow feed rate down and push head slower through log Blades are breaking 1 Too many blade sharpenings 2 Inadequate blade tension 3 Improper blade guide set up 4 Improper blad...

Страница 74: ...5 mm CHAMFER 26 1 0003116 SPRING WASHER HOLDER AUTO TRACKING 27 6 0002637 SPRING WASHER HOLDER SPACER AUTO TRACKING 28 1 0001029 TENSION HANDLE 29 2 0001030 HANDLE GRIP GROOVED 26 mm ID 108 mm LG 30...

Страница 75: ...Y 1 in 25 4 mm BORE 108 mm DIA PULLEY 69 1 0001814 CLUTCH HOUSING GUARD W SIDE FLANGES 70 1 0002079 OIL DRAIN EXTENSION 56 mm LG M12 X 1 5 THD 71 1 0001136 EXHAUST REDIRECT 72 1 0001986 VALVE MOUNT BR...

Страница 76: ...BLE HOOK 118 1 0002520 CRANK HANDLE INDEXING PLATE 119 1 0002632 CRANK HANDLE ARM LUG 120 2 0002675 SPACER 12 5 ID X 30 OD X 3 3 mm LG 121 1 0002633 CRANK ARM 122 1 0002651 HANDLE TAPERED REVOLVING GR...

Страница 77: ...M6 X 1 20 mm LG 160 4 HDW HEX BOLT M6 X 1 25 mm LG 161 4 HDW HEX BOLT M6 X 1 35 mm LG 162 1 HDW HEX BOLT M6 X 1 50 mm LG 163 1 HDW HEX BOLT M6 X 1 55 mm LG 18 mm LG THD 164 2 HDW HEX BOLT M8 X 1 25 1...

Страница 78: ...mm LG SHLDR M10 X 1 5 X 18 mm LG THD 210 2 HDW SELF TAPPING SCREW PPH 10 5 8 in LG 211 1 HDW SET SCREW FLAT TIP M6 X 1 8 mm LG 212 8 HDW SET SCREW FLAT TIP M8 X 1 25 8 mm LG SST 213 4 HDW FLAT WASHER...

Страница 79: ...HDW LOCK NUT M10 X 1 5 245 29 HDW LOCK NUT M12 X 1 75 246 1 HDW LOCK NUT M16 X 2 247 4 HDW LOCK NUT M20 X 2 5 248 48 HDW LOCK NUT FLANGED M10 X 1 5 249 2 HDW SLOTTED NUT ROUND M14 X 1 5 250 7 HDW RETA...

Страница 80: ...30MAX MY2020 Rev B Page of 78 92 04 Dec 2019 8 12X 248 8X 7 4X 191 8X 2 1 4X 3 4 3 191 2X 15 3X 14 2X 13 2X 2 191 2X 248 4X 191 4X 248 4X 191 4X 192 16X 12 2X 11 2X 9 2X 191 8X 248 8X 10 2X 15 2X 191...

Страница 81: ...2X 242 2X 96 99 98 215 4X 243 4X 39 215 38 242 4X 217 4X 176 4X 139 221 4X 159 4X REF 166 2X 215 4X 229 2X 236 2X 77 76 244 4X 223 4X 243 32X 64 243 4X 215 4X 246 219 65 243 4X 216 4X 167 4X 216 8X 78...

Страница 82: ...ec 2019 166 14X 19 4X 18 4X 17 2X 236 169 236 169 36 231 208 35 75 174 3X 217 3X 171 215 215 243 32 215 4X 205 4X 32 170 215 16 244 3X 215 170 30 2X 172 40 168 2X 215 2X 243 2X 215 243 183 237 2X 227...

Страница 83: ...HM130MAX Operator s Manual GUIDE BLOCKS HM130MAX MY2020 Rev B Page of 81 92 04 Dec 2019 207 217 143 217 44 212 212 44 164 42 211 46 41 207 217 143 217 44 212 212 44 164 45 43 152 41 A B...

Страница 84: ...HM130MAX Operator s Manual BAND WHEEL HOUSING HM130MAX MY2020 Rev B Page of 82 92 04 Dec 2019 204 4X 214 8X 242 4X 50 2X 199 2X 37 215 2X 243 2X 47 198 2X 53 52 201 2X 201 4X 52 2X 53 2X 198 4X...

Страница 85: ...HM130MAX Operator s Manual BAND WHEEL HOUSING DOORS HM130MAX MY2020 Rev B Page of 83 92 04 Dec 2019 48 49 204 4X 214 8X 242 4X 51 2X 198 2X 53 241 2X 241 4X 53 2X 198 4X...

Страница 86: ...Operator s Manual BAND WHEELS AND BELT TENSIONER HM130MAX MY2020 Rev B Page of 84 92 04 Dec 2019 146 252 224 230 173 57 58 57 55 146 252 224 230 173 177 218 251 145 62 187 234 233 60 59 168 222 233 2...

Страница 87: ...HM130MAX Operator s Manual ENGINE COMPONENTS HM130MAX MY2020 Rev B Page of 85 92 04 Dec 2019 190 230 225 68 67 69 70 235 71 210 66 189 2X 230 2X 74 238 72 151 2X 149 194 155 73 214 242 156 141 195 130...

Страница 88: ...84 6X 218 8X 186 213 2X 241 2X 185 245 4X 218 4X 181 4X 218 3X 245 3X 126 127 123 250 144 116 114 250 144 116 218 245 173 244 245 218 243 4X 165 4X 100 101 214 2X 228 2X 197 2X 102 103 241 2X 202 2X 1...

Страница 89: ...IAGE LEG WHEEL AND SWEEPER HM130MAX MY2020 Rev B Page of 87 92 04 Dec 2019 247 2X 220 2X 81 2X 82 2X 83 2X 242 2X 214 2X 220 4X 85 2X 142 2X 220 2X 188 2X 87 2X 214 2X 161 2X 218 181 84 245 218 88 2X...

Страница 90: ...LIFT MECHANISM HM130MAX MY2020 Rev B Page of 88 92 04 Dec 2019 115 250 144 116 114 116 144 250 115 245 180 113 111 147 117 2X 240 4X 110 147 118 228 2X 158 2X 112 239 34 249 2X 209 245 121 122 154 24...

Страница 91: ...HM130MAX Operator s Manual THROTTLE HANDLE HM130MAX MY2020 Rev B Page of 89 92 04 Dec 2019 128 214 4X 163 162 214 2X 129 131 242 2X 214 4X 163 162 128 214 2X 129 131 242 2X...

Страница 92: ...HM130MAX Operator s Manual CABLES TUBING LABELS HM130MAX MY2020 Rev B Page of 90 92 04 Dec 2019 124 106 107 131 138 133 125 135 132...

Страница 93: ...HM130MAX Operator s Manual NOTES HM130MAX MY2020 Rev B Page of 91 92 04 Dec 2019...

Страница 94: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 92 92 04 Dec 2019...

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