Wood-mizer LX450DB-A Скачать руководство пользователя страница 4

Safety

Installation and Maintenance

1

1-1

DB17doc072219

Safety

SECTION 1   SAFETY

This symbol calls your attention to instructions concerning your personal safety. Be sure
to observe and follow these instructions. This symbol accompanies a signal word. The
word 

DANGER

  indicates  an  imminently  hazardous  situation  which,  if  not  avoided,  will

result  in  death  or  serious  injury. 

WARNING

  suggests  a  potentially  hazardous  situation

which, if not avoided, could result in death or serious injury. 

CAUTION

 refers to potentially

hazardous situations which, if not avoided, may result in minor or moderate injury to per-
sons  or  equipment.  Read  all  safety  instructions  before  operating  this  equipment  and
observe all safety warnings!

1.1

Installation and Maintenance

DANGER! 

On  electric  mills,  hazardous  voltage  inside  the

disconnect  box,  starter  box,  and  at  the  electric  motor  can
cause  shock,  burns,  or  death.  Disconnect  and  lock  out
power supply before performing debarker installation! Fol-
low all applicable electrical codes.

DANGER!

  Make  sure  all  electrical  installation,  service

and/or maintenance work is performed by a qualified elec-
trician and is in accordance with applicable electrical codes.
Failure to do so will result in serious injury or death.

DANGER! 

Before  performing  any  service  to  this  equip-

ment, turn the key to the OFF position, remove the key, and
disconnect  the  sawmill  battery  ground  terminal.  Failure  to
do so will result in serious injury or death.

WARNING! 

Before replacing the debarker blade, move the

sawmill  blade  guide  arm  in  front  of  the  sawmill  blade  to
cover the blade teeth. Failure to do so may result in serious
injury or death.

Содержание LX450DB-A

Страница 1: ...Maintenance Parts Manual LX450DB A rev C Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine October 2017 Form...

Страница 2: ...ZQ WR WKH 6WDWH RI DOLIRUQLD WR FDXVH FDQFHU DQG ELUWK GHIHFWV RU RWKHU UHSURGXFWLYH KDUP OZD V VWDUW DQG RSHUDWH WKH HQJLQH LQ D ZHOO YHQWLODWHG DUHD I LQ DQ HQFORVHG DUHD YHQW WKH H KDXVW WR WKH RXW...

Страница 3: ...ECTION 4 OPERATION AND MAINTENANCE 4 1 4 1 Locking Pin Operation 4 1 4 2 Control Overview 4 2 4 3 Operation 4 3 4 4 Maintenance 4 5 4 5 Troubleshooting 4 6 SECTION 5 ELECTRICAL INFORMATION 5 1 5 1 Ele...

Страница 4: ...1 Installation and Maintenance DANGER On electric mills hazardous voltage inside the disconnect box starter box and at the electric motor can cause shock burns or death Disconnect and lock out power s...

Страница 5: ...remove the key from the control panel before preparing the debarker for towing Failure to do so may result in serious injury WARNING Debarker is ON when warning light is on DO NOT disconnect the warni...

Страница 6: ...the sawmill battery ground terminal Failure to do so will result in serious injury or death CAUTION Due to various design changes and past retro fits and options you should very carefully look your mi...

Страница 7: ...the mounting block holes and the two debarker mounting holes in the saw head Use the provided hex head bolts split lock and flat washers to secure in place Make sure the debarker is square to the saw...

Страница 8: ...bolts and split lock washers to mount the cutting head to the debarker frame Use the lower set of four holes in the head mounting plate The upper set of holes are provided in the event the cutting hea...

Страница 9: ...to the debarker head with two flat washers lock washers and hex head bolts Be sure the bottom of the debris guard is even with the bottom of the debarker blade See Figure 2 3 FIG 2 3 LX0042 3 Debris G...

Страница 10: ...nding and open spaces where the wire could get caught by a log etc If you have any questions call Wood Mizer customer service 1 Route the harnesses through the saw head frame hole as shown Continue ro...

Страница 11: ...and out Replace the motor cap and secure the harness to the in out motor by connecting two wire ties together and wrapping around the motor 3 Connect the in out motor wire harness to the in out motor...

Страница 12: ...nal nut to secure the wires IMPORTANT Make sure that the ring terminals do not touch the motor body 8 Route the red motor and light wires through one of the provided rubber boots Strip the end of the...

Страница 13: ...he sawmill battery ground terminal Failure to do so will result in serious injury or death See SECTION 5 for the appropriate wiring diagram to aid in installation 1 Remove the side front and rear pane...

Страница 14: ...his connection Overtightening could cause component breakage 5 Install the 70 amp breaker and rubber boot to the large hole on the back of the control box Be sure the breaker terminals do not touch an...

Страница 15: ...ng the back side of the front panel for a guideline cut out holes in the front panel lexan decal for the debarker switches Install the provided toggle switches 1 16 nylon wash ers and rubber boots in...

Страница 16: ...red 201 wire from the small terminal on the debarker solenoid to the debarker on off switch is connected 12 Connect the red 203 wire from debarker solenoid to the BAT post of the key switch 13 Make s...

Страница 17: ...ed wire 200 to the existing short red wire connected to terminal 3 of the power feed drum switch Use the provided 10 screw washer and lock nut to connect the wires Wrap the connection with the provide...

Страница 18: ...ure the debarker in out switch is oriented horizontally as shown 17 Connect the small red 21 wire to the debarker in out switch bottom left terminal 18 Connect the small black 22 wire to the debarker...

Страница 19: ...e the debarker all the way in Turn the key to OFF 0 and remove the key This will prevent the debarker from being turned on while performing alignment procedures 2 Check the squareness of the debarker...

Страница 20: ...r and blade down Turn the adjustment bolt counterclockwise and slide the motor up to raise the motor and blade Retighten the adjustment bolt jam nut and four motor mount bolts 5 Insert the key and use...

Страница 21: ...0 and remove the key Pull the debarker out to relieve pressure on the locking pin Pull the pin up and rotate so the small roll pin is aligned with the disengaged position Release the locking pin Befo...

Страница 22: ...an be performed NOTE The distance between the debarker blade and the side support with the cutting head all the way in is 6 150mm for the sawmill equipped with the standard head and 12 300mm for the s...

Страница 23: ...warning light Doing so may result in serious injury 3 Use the in out switch on the control box to pivot the debarker all the way out 4 Move the sawmill carriage forward and pivot the debarker in unti...

Страница 24: ...upwards If this happens con tinue to SLOWLY return the carriage or stop pivot the debarker out and then return the carriage DO NOT move the carriage forward while the debarker is contacting the log w...

Страница 25: ...as needed WARNING Before replacing the debarker blade move the sawmill blade guide arm in front of the sawmill blade to cover the blade teeth Failure to do so may result in serious injury or death To...

Страница 26: ...perly Check pivot clamps for correct installation Loosen pivot clamp bolts slightly check for reduced binding Ring terminal of red wire touching debarker motor housing at motor Move terminal away from...

Страница 27: ...anual Reset Panel Mount Circuit CB21 E20430 Breaker 15 Amp D20 015426 Diode Assembly Solenoid Coil Chassis L1 073555 Light Assembly Debarker ON Warning Strobe M20 023688 Motor 12 V DC 3 4HP TEFC W Bas...

Страница 28: ...k 8 AWG Black 24 8 AWG Red 23 14 AWG Black 22 14 AWG Red 21 200 201 202 204 205 206 207 1 2 Battery Fuse Box 1 AWG Black 225 SW20 BAT ACC IGN ST DBKR GND WTR OIL ALT GPR IGN ACC Blade Guide Feed Rate...

Страница 29: ...IPTION Indicates Parts Available In Assemblies Only PART QTY NOTE For field installation of existing sawmills order the mechanical assembly and the control kit DEBARKER INSTALLED LX450 LX450DB 1 1 Ass...

Страница 30: ...450 Debarker Mount Arm See Section 6 3 107533 1 2 Assembly LX450 Debarker Pivot Arm See Section 6 4 107535 1 3 Shim 1 ID 1 1 4 OD 076037 1 4 Assembly LT70 Debarker Upper Pivot See Section 6 6 074825 1...

Страница 31: ...Debarker Parts Frame Assembly Debarker Parts DB17doc072219 6 3 6 11 Washer 1 4 Split Lock F05011 14 2 12 Bolt 1 4 20x3 4 FT Hex HeadC F05005 1 1 13 Bolt 1 4 20 X 1 Hex Head Gr5 F05005 101 1...

Страница 32: ...31 1 2 Bearing SKF 6205 2RS Roller 087353 2 3 Tube Long Bearing Spacer 076739 1 4 Grommet Rubber 3 4 ID 025247 2 5 Lamp Assembly 180 Degree Amber Strobe 073555 1 6 Bolt 4 40x3 4 Sl F05004 13 2 7 Sprin...

Страница 33: ...20 Free Hex F05010 63 2 18 Bolt 1 4 20x3 4 Hex Head Gr5 F05005 123 2 19 Retainer Debarker Mount 107539 1 20 Washer 5 8 SAE Flat F05011 5 1 21 Washer 5 8 Split Zinc Lock F05011 27 1 22 Bolt 5 8 18x2 He...

Страница 34: ...1 Weldment LX450 Debarker Pivot Arm 107537 1 2 Assembly LT70 Debarker Cutter Head See Section 6 5 076677 1 3 Washer 5 16 Split Lock F05011 13 4 4 Bolt 5 16 18x3 4 Hex Head Gr2 F05006 5 4 5 Guard Debar...

Страница 35: ...lable In Assemblies Only PART QTY ASSEMBLY LT70 DEBARKER CUTTER HEAD 076677 1 1 Weldment LT70 Debarker Cutter Head 076686 1 2 Tensioner Weldment 023622 1 3 3 4 HP 12UDC TEFC Leeson MKII 023688 1 4 Was...

Страница 36: ...asher Blade Bolt Lock 023737 1 14 Bolt 1 2 20x1 1 4 Hex Head Special 074833 1 15 Guard Cutter Head Bottom 023629 1 16 Bolt 1 4 20x3 4 FT Hex HeadC F05005 1 3 17 Nut 1 4 20 Keps F05010 9 3 18 Aluminum...

Страница 37: ...semblies Only PART QTY ASSEMBLY LT70 DEBARKER UPPER PIVOT 074825 1 1 Weldment LT70 Debarker Upper Pivot 076709 1 2 Bearing SKF 6205 2RS Roller 087353 2 3 Tube Short Bearing Spacer 076741 1 4 Assembly...

Страница 38: ...her 1 4 SAE Flat F05011 11 1 9 Nut 1 4 20 Swaged F05010 21 1 10 Sheave LT70 Debarker Gearmotor 076666 1 11 Pin 1 8x1 5 8 Roll Zinc F05012 102 1 12 Spring 58 ODx1 1 8 021243 1 13 Pin MKII Transport 023...

Страница 39: ...enoid 100A 12V Cont Duty GND P10449 1 Diode Assembly Solenoid Coil Chassis GND 015426 1 2 Nut 1 4 20 Self Locking F05010 9 2 3 Boot Circuit Breaker 021253 1 4 Breaker 70 Amp Manual Reset Panel Mount 0...

Страница 40: ...ents 2 8 debarker 2 1 M maintenance 4 5 O operation 4 3 control overview 4 2 locking pin 4 1 R replacement parts 6 1 control kit 6 11 debarker cutter head 6 7 debarker mount arm 6 4 debarker pivot arm...

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