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LubeMizer Installation

Pump Installation And Wiring (All LT30/LT40 Sawmills)

LubeMizer Installation

LMS99doc032619

1-9

1

1.5

Pump Installation And Wiring (All LT30/LT40 Sawmills)

NOTE:

See

See Section 1.6

for the LX450 mill pump installation and wiring instructions.

1.

Remove the drive pulley guard from the sawmill as shown.

See Figure 1-6.

2.

Remove the drive-side blade housing cover from the sawmill as shown.

See Figure 1-7.

FIG. 1-6

FIG. 1-7

3H0353

Drive Pulley Guard

Drive-Side

Blade Housing
Cover

3H0727B

«
...
11
12
13
14
15
...
»

Содержание LMS-A

Страница 1: ...alled LX450 NR rev A 00 A 00 LMS HP Installed Non Remote rev A 00 E 00 LMS A Boxed Non Remote rev A 00 E 00 Safety is our 1 concern Read and understand all safety information and instructions before o...

Страница 2: ...e State of California to cause cancer and birth defects or other reproductive harm x Always start and operate the engine in a well ventilated area x If in an enclosed area vent the exhaust to the outs...

Страница 3: ...lation And Wiring LX450 Sawmills 1 13 1 7 Water Lube Bottle Conversion and Hose Line Installation All LT30 LT40 Sawmills 1 15 1 8 Hose Line Installation LX450 Sawmills 1 17 1 9 Finishing Steps 1 19 SE...

Страница 4: ...Table of Contents Section Page iv WMdoc032619 Table of Contents 5 2 Electrical Wiring Diagram Control Circuit 5 2 5 3 Electrical Symbol Diagram 5 1 INDEX I...

Страница 5: ...d to the battery box 3 Lift and remove the battery box lid Remove the negative battery post terminal clamp 4 Remove the rear panel assembly from the control box 5 Remove the left control box side pane...

Страница 6: ...pplicable wire installation section Mill Model Revision Wiring Instructions Section LT30 F7 00 See Section 1 4 LT40 F8 00 See Section 1 4 LT30HD 40HD G1 00 See Section 1 4 LT30 Super G9 00 See Section...

Страница 7: ...ng diagram while performing the wiring steps below Locate red wire 19 inside the sawmill control box Disconnect wire 19 from the red jumper wire connected to the feed drum switch or terminal T13 of th...

Страница 8: ...ht by a log etc If you have any questions call Wood Mizer customer service Refer to the appropriate wiring diagram while performing the wiring steps below Locate red wire 19 connected to terminal 2 of...

Страница 9: ...gth of wire 20 Connect black lube wire 259 to the female terminal to the female terminal on the 5 length of wire 20 Connect blue lube wire 257 to the male terminal on the remain ing length of wire 20...

Страница 10: ...le performing the wiring steps below Locate red wire 19 lying loose in the sawmill control box NOTE Install a male con nector to the end of wire 19 if one is not already supplied Connect red lube wire...

Страница 11: ...washer and lock nut to connect wire 250 from the LMS control to the 6 wire from the 2 power feed drum switch terminal and debarker wire if applicable Place the supplied rubber tube over the wire con n...

Страница 12: ...terminal to the end of the remaining length of wire 20 See Figure 1 5 Connect black lube wire 259 to the female terminal on the 5 length of wire 20 Connect blue lube wire 257 to the male terminal on t...

Страница 13: ...g All LT30 LT40 Sawmills NOTE See See Section 1 6 for the LX450 mill pump installation and wiring instructions 1 Remove the drive pulley guard from the sawmill as shown See Figure 1 6 2 Remove the dri...

Страница 14: ...oid Valve Kit 016141 If the sawmill is not equipped with a water solenoid valve the wires for the LubeMizer option are stored underneath the water tank tray Locate wires 19 and 20 and remove any elect...

Страница 15: ...ain fuel line hose clamps shown in Figure 1 8 and move the fuel line hose out of the way before drilling See Figure 1 9 8 Install the provided 14 length of 3 8 lube hose and the provided 5 8 hose clam...

Страница 16: ...n The incoming power supply of electric powered sawmills should be discon nected and locked out Failure to do so will result in serious injury of death IMPORTANT Avoid pinch and pivot points unnecessa...

Страница 17: ...s 1 Remove all 3 8 water lube hoses from the mill 2 Remove the fuel tank from the mill and set aside 3 Disconnect the red and black sawmill harness wires from the existing water solenoid valve Remove...

Страница 18: ...should be discon nected and locked out Failure to do so will result in serious injury of death IMPORTANT Avoid pinch and pivot points unnecessary wire bending and open spaces where the wire could get...

Страница 19: ...block assembly 5 Wrap the threads of the provided fittings nozzles and plug with teflon tape pipe tape and install the components to the blade guide block as shown in the following graphic NOTE An ext...

Страница 20: ...1 11 REVISION A 01 1 4 Hose 1 2 Hose Clamp Install lube blade guide block Swivel Fitting Plug Nozzle Remove existing blade guide block 3H0751D Nozzle Wire Tie Wire Tie Roller Only Guides High Perform...

Страница 21: ...cessary resecure the fuel line hose clamps 2 Locate the provided 1 4 hose Insert one end to the pump valve as shown Route the hose and connect the remaining end to the fitting on the block assembly Se...

Страница 22: ...LubeMizer Installation Hose Line Installation LX450 Sawmills 1 1 18 LMS99doc032619 LubeMizer Installation FIG 1 11 1 4 Hose Pump Assembly LX0077 3 LX450 Only...

Страница 23: ...tainer pin and cable to fasten blade housing cov ers 2 Reconnect the negative battery terminal cable and replace the battery box cover 3 Align the inner blade guide assembly as instructed in the align...

Страница 24: ...te and to prevent stained boards Usual flow will be between 07 and 2 5 gallons 2 6 9 5 liters per hour 1 To start the self priming system Open the water lube bottle valve all the way Turn the sawmill...

Страница 25: ...ing See Section 2 2 CAUTION Add windshield washer fluid to the water tank and prime as recommended when sawing or storing the sawmill in below freezing temperatures Use windshield washer fluid with a...

Страница 26: ...esult in serious injury or death See Table 2 1 Use windshield washer fluid as an antifreeze to prevent the water from freezing and damaging the LubeMizer system See the chart below for recommended mix...

Страница 27: ...ualified elec trician and is in accordance with applicable electrical codes Failure to do so will result in serious injury or death DANGER Before performing any service to this equip ment turn the key...

Страница 28: ...riodically check lube hoses and lines for buildup Remove and flush with water as needed 3 Periodically check the blade guide bracket nozzles for buildup Remove and flush with water as needed See Figur...

Страница 29: ...Maintenance Maintenance LMS99doc032619 3 3 3 FIG 3 2 REVISION A 00 Nozzle 3H0753 Nozzle...

Страница 30: ...HER 1 4 SAE FLAT F05011 11 1 6 NUT 1 4 20 SELF LOCKING F05010 9 1 7 FITTING 1 4 TUBE X 1 8 NPT MALE AIR 033450 1 8 VALVE 1 8 NPT 3PSI CHECK 033449 1 9 FITTING 1 8 FPT COUPLING P05748 1 10 PUMP ASSEMBL...

Страница 31: ...CARRIAGE F05005 33 2 23 SCREW 1 4 20 X 3 4 PHILLIPS ROUND HEAD F05005 138 1 HOSE 1 4ODX50 LX450 ONLY 107942 1 BOLT 1 4 20X3 4 CARRIAGE LX450 ONLY F05005 113 4 1 Replaces F05005 15 1 4 20 x 1 2 Hex He...

Страница 32: ...X 1 8 NPT MALE AIR 033450 1 8 VALVE 1 8 NPT 3PSI CHECK 033449 1 9 FITTING 1 8 FPT COUPLING P05748 1 10 PUMP ASSEMBLY PRESSURE LUBE 033492 1 Head Kit Pressure Lube Pump 033442 1 Diode Assembly Inducti...

Страница 33: ...reinforced hose to eliminate kinking Rev D 01 Requires nine clamps 016845 to retrofit previous revisions 1 HOSE 3 8 X 9 16 X 4 033446 1 1 6 LUBRICANT 4 PAK 60 OZ BOTTLES LUBEMIZER ADD 1 2 2 Single 60...

Страница 34: ...SURE LUBE 033447 1 2 Screen Kit Mesh Filter 033441 1 3 Gasket Filter Bowl 061768 1 4 Bowl LubeMizer Filter Replacement 003198 1 5 BOLT 1 4 20 X 3 4 CARRIAGE F05005 113 2 6 CLAMP 5 8 EMT COATED 010748...

Страница 35: ...ressure Lube 033464 1 2 Fitting 90 Elbow 1 8 MPT 1 4 Tube Swivel P09736 1 3 Fitting 1 8 NPT Street Elbow Long 033440 2 4 Nozzle Blade Lube Spray 033479 3 FITTING 1 16 NPT PLUG P09206 1 1 Plug removed...

Страница 36: ...SCRIPTION Indicates Parts Available In Assemblies Only PART QTY GUIDE KIT PRESSURE LUBE 003271 1 1 Block Weldment Pressure Lube 033464 1 2 Fitting 90 Elbow 1 8 MPT 1 4 Tube Swivel P09736 1 3 Fitting 1...

Страница 37: ...A 00 LMS RA Rev E 00 LMS LX Rev A 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY CONTROL ASSEMBLY LUBEMIZER 025017 1 1 1 Control Box Weldment LubeMizer 033481 1 2 Panel Weld...

Страница 38: ...3 4 OD Nylon Shoulder 033454 1 14 Washer 3 8 ID x 5 8 OD x 032 Thick Nylon 033444 1 15 O Ring 7 32 ID 009 033476 2 16 Knob 1 4 ID Fluted Round Plastic 033478 1 17 Light Green 12V 187 Tabs E20483 1 18...

Страница 39: ...ions Diode Assembly Inductive Kick Protection F1 024555 Fuseholder In Line 3 20 Amp ATC w Cover 024150 2 Fuse 2 Amp ATO Blade Light Grey F2 024555 Fuseholder In Line 3 20 Amp ATC w Cover 024150 4 Fuse...

Страница 40: ...ing Diagram Control Circuit FIG 5 1 1 2 3 4 5 6 7 2A Fwd 2 Pump Pump GND R Timer X R1 250 251 254 255 256 257 258 259 260 261 262 263 264 19 20 VR1 1 2 3 1 2 3 4 5 6 SW1 Mill Control 4A 265 F1 F2 L1 3...

Страница 41: ...Electrical Information Electrical Symbol Diagram Electrical Information LMSdoc032619 5 1 5 5 3 Electrical Symbol Diagram FIG 5 2 7 4 1 2 3 6 5 12VDC Fwd 4A G P1 D1 T1 2A R1 VR1 SW1 F1 F2 L1 3H0898...

Страница 42: ...ox 1 1 control box wiring earlier super revisions 1 4 control box wiring standard revisions 1 6 finishing steps 1 19 lube bottle and hoses 1 15 1 17 pump 1 9 1 13 L lube additive 2 3 M maintenance lub...

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